{"id":1579,"date":"2018-06-29T09:00:49","date_gmt":"2018-06-29T09:00:49","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=1579"},"modified":"2025-07-22T12:06:34","modified_gmt":"2025-07-22T12:06:34","slug":"design-of-a-central-compressed-air-system-recommended-piping-2","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/diseno-de-un-sistema-de-aire-comprimido-central-tuberia-recomendada-2\/","title":{"rendered":"Design of a central compressed air system: Recommended piping"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_87 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Contents\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/diseno-de-un-sistema-de-aire-comprimido-central-tuberia-recomendada-2\/#6_beneficios_de_elegir_un_sistema_de_aire_comprimido_central_para_la_planta\" >6 benefits of choosing a central compressed air system for your plant<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/diseno-de-un-sistema-de-aire-comprimido-central-tuberia-recomendada-2\/#Tuberia_recomendada_para_el_diseno_de_un_sistema_de_aire_comprimido_central\" >Recommended piping for the design of a centralised compressed air system<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/diseno-de-un-sistema-de-aire-comprimido-central-tuberia-recomendada-2\/#Tipos_de_tuberia\" >Types of piping<\/a><\/li><\/ul><\/nav><\/div>\n<p><em><span style=\"font-weight: 400;\">The design of u<\/span><span style=\"font-weight: 400;\">A central compressed air system, supported by appropriate instrumentation and an understanding of available air compressor systems, allows the system to automatically respond to the inherent dynamic conditions of the system and provide the plant with key performance indicators to ensure optimal performance.<\/span><\/em><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-1581 size-full\" title=\"Design of a central compressed air system\" src=\"\/\/tecnologiavao.wpengine.com\/wp-content\/uploads\/2018\/06\/Diseno-de-un-sistema-de-aire-comprimido-central.jpg\" alt=\"Design of a central compressed air system\" width=\"1187\" height=\"667\" \/><\/p>\n<p><span style=\"font-weight: 400;\">To achieve the proper design of a central compressed air system that meets the requirements and needs of the plant, it is advisable to consider the following factors:<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Environmental conditions that include the cost of a production stop.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Guaranteed availability of electrical energy.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Load variations of compressors.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Central compressed air system costs.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Available space for your installation.<\/span><\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\"><strong>Why choose a central compressed air system?<\/strong>,In many cases, installing a centralised compressor is the chosen solution, as its operation and maintenance are less costly than many compressors distributed locally throughout the plant in different departments. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">In this article, we will be visualising <\/span><i><span style=\"font-weight: 400;\">the <strong>Benefits of a central compressed air system and recommended piping in its design<\/strong><\/span><\/i><span style=\"font-weight: 400;\">, in order to provide plant managers with timely information to make the right choice on whether to centralise or decentralise their compressed air system<\/span><\/p>\n<p><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/video-guia-equipos-para-optimizar-el-retorno-de-condensado\/\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-2818 size-full\" src=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/07\/CTA_VIDEOGUIA_RETORNO_DE_CONDENSADO_TPI_2.jpg\" alt=\"\" width=\"1200\" height=\"600\" \/><\/a><\/p>\n<h3 style=\"text-align: center;\"><span class=\"ez-toc-section\" id=\"6_beneficios_de_elegir_un_sistema_de_aire_comprimido_central_para_la_planta\"><\/span><b>6 benefits of choosing a central compressed air system for your plant<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ol>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Compressor stations can be interconnected efficiently, resulting in lower energy consumption. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">A central installation involves lower monitoring and maintenance costs, as well as better opportunities for energy recovery from the system. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Reduces the total floor area required for compressor installation. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">The filters, coolers, other auxiliary equipment, and the common air intake can be optimally dimensioned. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Ease in adjusting noise measurements.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Greater sequential control to improve efficiency, as the central compressed air system comprises several compressors of varying sizes at a facility.<\/span><\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h3 style=\"text-align: center;\"><span class=\"ez-toc-section\" id=\"Tuberia_recomendada_para_el_diseno_de_un_sistema_de_aire_comprimido_central\"><\/span><b>Recommended piping for the design of a centralised compressed air system<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">The information we will be supplying regarding pipework in a central compressed air system will likely have more pages written about it than any other subject. Consequently, we will attempt to cover the basic principles which are always applicable in system design and which, when followed, provide optimal operation.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The first thing to consider is that the piping for a central compressed air system will need to have: <\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Minimal pressure loss. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Minimal air loss from leaks. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Minimum quantity of water in the network and at the points of use.<\/span><\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h3 style=\"text-align: center;\"><span class=\"ez-toc-section\" id=\"Tipos_de_tuberia\"><\/span><strong>Types of piping<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">The pipe materials for a central compressed air system can be divided into two types: metallic and non-metallic.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-1583 size-full\" title=\"Design of a central compressed air system\" src=\"\/\/tecnologiavao.wpengine.com\/wp-content\/uploads\/2018\/06\/Diseno-de-un-sistema-de-aire-comprimido-central-2.jpg\" alt=\"Design of a central compressed air system\" width=\"1091\" height=\"614\" \/><\/p>\n<h4><\/h4>\n<ul type=\"square\">\n<li style=\"font-size: 18px;\"><b>Non-metallic piping<\/b><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Commonly called \u00abplastic\u00bb pipe, it has been offered for many years as compressed air piping, because:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">It's lighter than most metal and easier to handle.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">It can be installed without special tools, such as soldering irons or dies.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">It is not usually corrosive.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Installation with the appropriate adhesive material is quick.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">The labour cost, which may be unskilled, is much lower than for most metals (copper, stainless steel, black iron), and the system can often be installed at a lower cost.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">However, most of these materials are not compatible with compressor oils in general, and many synthetic ones in particular. In fact, fires can occur, although it is uncommon, but when there is one in a plastic pipe, the possibility of it melting and migrating around the plant increases.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If new thermoplastic materials are used, the piping system becomes quite expensive, certainly more so than a high-quality extruded aluminium alloy with compression or push-fit connections.<\/span><\/p>\n<ul type=\"square\">\n<li style=\"font-size: 18px;\"><b>Metal options<\/b><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">The metal tube can be black iron, stainless steel, copper, or extruded aluminium alloy, with appropriate thermal and pressure characteristics.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><b><i>Black iron or steel pipe<\/i><\/b><span style=\"font-weight: 400;\"> in compressed air systems, it corrodes when exposed to condensate and therefore becomes a source of system contamination. <\/span><\/li>\n<li style=\"font-weight: 400;\"><b><i>Extruded aluminium alloy and stainless steel pipes<\/i><\/b><span style=\"font-weight: 400;\"> they have become popular. This is because they provide a smooth, low-friction interior surface and eliminate self-contamination, whilst also offering improved flexibility to meet changing air distribution needs. <\/span><\/li>\n<\/ul>\n<blockquote><p><span style=\"font-weight: 400;\">This is particularly desirable in plants such as the automotive support industry with evolving assembly and sub-assembly areas. Extruded aluminium alloy air system piping can have connections that do not require special tools or pipe threading.<\/span><\/p><\/blockquote>\n<p><span style=\"font-weight: 400;\">The piping<\/span><span style=\"font-weight: 400;\"> Extruded aluminium alloy can be installed in most areas where copper and aluminium pipe can be used. This type of piping offers certain advantages such as:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Much lower initial price with good or better corrosion resistance, depending on site conditions.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">It can be installed, uninstalled, and reinstalled as many times as necessary without requiring specialised labour or light welding.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">It has good air handling capabilities with internal connections.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">A point of consideration for the engineer responsible for the design is the type of coating to be used on the pipes of the central compressed air system, as this is the way to protect against corrosion and process contamination. For example, galvanised inlet piping resists corrosion better than standard iron piping. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">However, when corrosion occurs, the zinc can peel off and produce potentially harmful solid pollutants between the filter and the compressor. This is particularly dangerous for the mechanical integrity of any compressor.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The fundamentals for material selection as a function of usage have five facets: inlet piping, discharge piping, interconnection piping, main line distribution, and header-to-process distribution. For each of these, the type of piping and coating to be used for an optimal system must be evaluated.<\/span><\/p>\n<blockquote><p><span style=\"font-weight: 400;\">For this reason, regardless of the claims of the thermoplastic pipe manufacturer, no non-metallic material is recommended for pipe interconnection, and rarely for the distribution header piping. Most of these materials have precautions about not being exposed to temperatures above 200\u00b0F and avoiding any type of oil or lubricant. <\/span><\/p><\/blockquote>\n<p><span style=\"font-weight: 400;\">Here again, extruded stainless steel or aluminium alloy is appropriate and therefore the primary recommendation for pipework interconnections between the compressor, filter and dryers, if the compressed air is oil-free.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Si desea conocer nuevas <\/span><span style=\"font-weight: 400;\">f<\/span><span style=\"font-weight: 400;\">To optimise your compressed air system, we invite you to subscribe to the <\/span><a href=\"\/\/tecnologiaparalaindustria.com\/en\/newsletter\/?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">Technology for Industry Newsletter<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><a href=\"\/\/recursos.tecnologiaparalaindustria.com\/newsletter?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-2307 size-full\" src=\"\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA.png\" alt=\"Technology newsletter for industry - Increasing machine efficiency\" width=\"2400\" height=\"1200\" srcset=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-18x9.png 18w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-150x75.png 150w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-300x150.png 300w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-390x195.png 390w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-768x384.png 768w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-1024x512.png 1024w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-1536x768.png 1536w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-2048x1024.png 2048w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA.png 2400w\" sizes=\"auto, (max-width: 2400px) 100vw, 2400px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>El dise\u00f1o de un sistema de aire comprimido central, apoyado por la instrumentaci\u00f3n \u00a0adecuada y el entendimiento de los sistemas de compresores de aire disponibles, permiten al sistema poder responder &hellip;<\/p>","protected":false},"author":2,"featured_media":1587,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[140],"tags":[95],"class_list":["type-post","category-mantenimiento-industrial","tag-articulos","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Dise\u00f1o de un sistema de aire comprimido central: Tuber\u00eda recomendada<\/title>\n<meta name=\"description\" content=\"principios b\u00e1sicos aplicables en el 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