{"id":1869,"date":"2018-10-05T09:00:47","date_gmt":"2018-10-05T09:00:47","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=1869"},"modified":"2025-07-22T12:02:47","modified_gmt":"2025-07-22T12:02:47","slug":"5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/","title":{"rendered":"5 industrial predictive maintenance technologies that improve your machines and plants"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Contents\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#Analisis_de_Vibraciones\" >Vibration Analysis<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#Alineacion\" >Alignment<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#El_objetivo_de_la_alineacion_de_ejes_es\" >The aim of shaft alignment is:<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#Puedes_reconocer_una_desalineacion_cuando_observes\" >You can recognise a misalignment when you observe:<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#Equilibrado_de_maquinas\" >Machine balancing<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#El_mantener_el_desequilibrio_dentro_de_tolerancias_te_permitira\" >Keeping the imbalance within tolerances will allow you to:<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#Analisis_de_lubricantes\" >Lubricant analysis<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#Termografias\" >Thermographs<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#Esta_la_quinta_de_las_tecnologias_de_mantenimiento_predictivo_industrial\" >This is the fifth of the industrial predictive maintenance technologies:<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/#Ejemplos_de_averias_mecanicas_que_se_pueden_detectar_con_la_termografia\" >Examples of mechanical failures that can be detected by thermography:<\/a><\/li><\/ul><\/li><\/ul><\/nav><\/div>\n<p><span style=\"font-weight: 400;\">Industrial predictive maintenance technologies improve the performance of rotating machines and can be applied from the mechanical point of view as in the case of:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Vibration analysis.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Line-up.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Balancing of machines.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Lubricant analysis.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Thermography.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Having defined these industrial predictive maintenance technologies, let's look at each of them in detail and find out how they can help you improve your machines and facilities.<\/span><\/p>\n<p>&nbsp;<\/p>\n<ol>\n<li>\n<h3><span class=\"ez-toc-section\" id=\"Analisis_de_Vibraciones\"><\/span><b>Vibration Analysis<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Most machine failures, regardless of whether the failure is mechanical or electrical in nature, generate vibration at a specific frequency. This vibration can correspond to faults such as misalignment, cavitation, belt defects or loose belts, foundation or base looseness, bearing damage, gear damage and many other defects.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Just as a doctor examines his patients, this is how the vibration specialist should present himself to the machine when its condition worsens. The first symptoms are manifested in excessive vibration characteristic values, which are recorded by condition monitoring. With powerful analysers and suitable methods, the cause of the high characteristic values can be effectively detected and the problem can be solved in time.<\/span><\/p>\n<blockquote><p><span style=\"font-weight: 400;\">A vibration analysis programme allows a machine and its components to be inspected, through the study and calculation of frequencies in the vibration spectra, without the need to stop or dismantle it. This analysis helps to detect all these problems before failures occur.<\/span><\/p><\/blockquote>\n<p><span style=\"font-weight: 400;\">Keep in mind that each component vibrates in a different way and generates characteristic signals, leaving a typical trace in the spectrum in the form of a line pattern. If there is a deterioration, the pattern shows it from variation in the characteristic signals. This technology allows you to detect whether it is, for example, an imbalance, alignment failure or bearing damage. In addition to an accurate diagnosis, you can generally also specify whether you need to act quickly or can wait until the next scheduled overhaul.<\/span><\/p>\n<p>&nbsp;<\/p>\n<ol start=\"2\">\n<li>\n<h3><span class=\"ez-toc-section\" id=\"Alineacion\"><\/span><b>Alignment<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">The second of the industrial predictive maintenance technologies is alignment, which is the process by which the shaft centreline of a piece of machinery, e.g. an engine, is matched to the extension of the shaft centreline of another machine coupled to it, e.g. a pump.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Rotating shafts must be aligned to achieve optimum machine performance. Misalignment occurs when the centres of rotation of two (or more) shafts are not collinear with each other. <\/span><\/p>\n<h4><span class=\"ez-toc-section\" id=\"El_objetivo_de_la_alineacion_de_ejes_es\"><\/span>The aim of shaft alignment is:<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Increasing the availability of the rotating machine, allowing components to reach the end of their service life: bearings, seals, couplings, shafts.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Extend machine availability and increase MTBF.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Reduce long-term operation and maintenance costs. The <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/las-tecnologias-de-alineacion-de-maquinas-rotativas-disminuyen-hasta-un-10-los-costes-energeticos\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">rotating machine alignment technologies cut energy costs by up to 10%<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Protecting assets, increasing product quality and reducing vibrations.<\/span><\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-1872 size-full\" title=\"Industrial predictive maintenance technologies (2)\" src=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-2.jpg\" alt=\"Industrial predictive maintenance technologies (2)\" width=\"960\" height=\"590\" \/><\/p>\n<p><span style=\"font-weight: 400;\">Alignment aims to position the machines so that these deviations are within certain tolerance values. <\/span><\/p>\n<h4><span class=\"ez-toc-section\" id=\"Puedes_reconocer_una_desalineacion_cuando_observes\"><\/span>You can recognise a misalignment when you observe:<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Excessive radial and axial vibration.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Premature failure of bearings, seals, shafts and couplings.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Oil leakage at bearing seals.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">High temperatures in bearings and couplings.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Cracked or fractured shafts.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Loose screws in the base of the machine.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Increase in energy consumption, which avoids the <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/ahorro-energetico-en-maquinas-rotativas-usando-tecnologias-de-alineacion\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">energy savings on rotating machines using alignment technologies<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">\u00bf<\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/como-integrar-los-sistemas-de-alineacion-de-maquinas-en-la-cultura-tecnica-de-la-planta\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">How to integrate machine alignment systems into the plant's technical culture<\/span><\/a><span style=\"font-weight: 400;\">? Conventional measurement methods have too low a resolution for the adjustment of modern machines. Ruler\/gauge alignment methods depend on the limited resolution of the human eye. The resulting resolution of 1\/10 mm, for most machines, is inadequate.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Dial gauges are another form of alignment, typically with a resolution of 1\/100 mm, but the calculations tend to be complicated, require experienced users, and take a long time to complete. These methods are prone to human error when reading dial indicator values or calculating alignment status.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The most accurate method of achieving perfect shaft alignment is the one that uses <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/los-equipos-de-alineacion-laser-para-mantenimiento-predictivo-son-rentables\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">laser alignment equipment for predictive maintenance<\/span><\/a><span style=\"font-weight: 400;\">This has great advantages over the conventional method of alignment with dial gauges in terms of ease, speed, accuracy, precision and flexibility, as the measurement can be taken with the coupling installed and the interpretation or reading errors that normally occurred when measurements were taken with dial gauges are completely eliminated.<\/span><\/p>\n<p>&nbsp;<\/p>\n<ol start=\"3\">\n<li>\n<h3><span class=\"ez-toc-section\" id=\"Equilibrado_de_maquinas\"><\/span><b>Machine balancing<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Balancing, the third of the industrial predictive maintenance technologies, defines the determination and compensation of an imbalance, i.e. the centring of the masses of a rotating body so that the axis of rotation coincides with the axis of inertia, thus achieving concentric rotation.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Every day, machines and equipment are built faster, lighter and more powerful; if they are not correctly balanced, they present centrifugal forces and moments and cause vibrations that can loosen screws, nuts and rivets, as well as cause pressure on bearings, bushings and bearings, often leading to their breakage due to material fatigue. Vibrations also cause annoying and disturbing noises in the working environment. <\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-1871 size-full\" title=\"Industrial predictive maintenance technologies\" src=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial.png\" alt=\"Industrial predictive maintenance technologies\" width=\"705\" height=\"538\" srcset=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-16x12.png 16w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-130x100.png 130w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-150x114.png 150w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-269x205.png 269w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-300x229.png 300w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial.png 705w\" sizes=\"auto, (max-width: 705px) 100vw, 705px\" \/><\/p>\n<p><span style=\"font-weight: 400;\">The faster the machines are, the more precise the balancing must be, as the centrifugal forces increase in proportion to the square of the speed; balancing is especially necessary to avoid problems when passing through the resonance zone of parts and elements that make up the machine, such as the machine anchorage, housings, guards, clamps, etc.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Unbalances cause much of the damage in rotating machines. They are frequently found in coolers, fans, pulleys or couplings. The enormous centrifugal forces of the uneven mass distribution generate high vibrations during rotation that affect the entire machine construction. As a result, bearings, seals and couplings wear out prematurely or even fail completely.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Within the vibration spectrum it is easy to detect an imbalance, since it vibrates in synchronisation with the shaft speed. Its energy is concentrated in the first harmonic spectral line. This can be remedied by balancing the rotor in the mounted state, so-called in-situ balancing, with a mobile balancing instrument.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The balancing instruments from manufacturers are perfectly tuned to detect an unbalance and eliminate it in a few steps. Whether unbalance vibration is acceptable or not depends basically on whether its values are within the quality tolerances set in the standards for the characteristics and speeds of the rotor in question.<\/span><\/p>\n<h4><span class=\"ez-toc-section\" id=\"El_mantener_el_desequilibrio_dentro_de_tolerancias_te_permitira\"><\/span>Keeping the imbalance within tolerances will allow you to:<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Avoid fatigue failure of structures and elements associated with the rotating element.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Increase the service life of the machine.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Energy saving.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Prevent excessive bearing loads due to overloading.<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<ol start=\"4\">\n<li>\n<h3><span class=\"ez-toc-section\" id=\"Analisis_de_lubricantes\"><\/span><b>Lubricant analysis<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Lubricant analysis techniques are the fourth of the industrial predictive maintenance technologies and are essential for determining lubricant deterioration, contaminant ingress and the presence of wear particles.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">These are implemented on an ad hoc basis: <\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><b>Routine Analysis<\/b><span style=\"font-weight: 400;\">They apply to equipment considered as critical or of high capacity, in which a sampling frequency is defined, the main objective of the analysis being the determination of the state of the oil, level of wear and contamination, among others. <\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Emergency Analysis<\/b><span style=\"font-weight: 400;\">These are carried out to detect any anomaly in the equipment and\/or Lubricant, according to: 1) Water contamination, 2) Solids (defective filters and seals), 3) Use of an unsuitable lubricant.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Workshop equipment for oil analysis is now available that allows the setting up of a mini laboratory for rapid oil analysis in the industrial plant, which allows:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Obtain immediate results on analysis.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Reduce the cost of analysis per sample.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">This, among the industrial predictive maintenance technologies, ensures that we will have:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Maximum reduction of operating costs.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Maximum component life with minimum wear.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Maximum utilisation of the lubricant used.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Minimal effluent generation.<\/span><\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-1873 size-full\" title=\"Industrial predictive maintenance technologies\" src=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-3.jpg\" alt=\"Industrial predictive maintenance technologies\" width=\"367\" height=\"284\" \/><\/p>\n<p><span style=\"font-weight: 400;\">In each sample we can obtain or study the following factors that affect the machines:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Wear elements: Iron, Chromium, Molybdenum, Aluminium, Copper, Tin, Lead.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Particle counting: Determination of cleanliness, ferrography.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Contaminants: Silicon, Sodium, Water, Fuel, Soot, Oxidation, Nitration, Sulphates, Nitrates.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Lubricant additives and conditions: Magnesium, Calcium, Zinc, Phosphorus, Boron, Sulphur, Viscosity.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Historical: For the assessment of trends over time.<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<ol start=\"5\">\n<li>\n<h3><span class=\"ez-toc-section\" id=\"Termografias\"><\/span><b>Thermographs<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Thermal imaging cameras for predictive maintenance inspections are powerful, non-invasive tools for monitoring and diagnosing the condition of electrical and mechanical components and installations. With a thermal imaging camera, you can identify problems at an early stage, so they can be documented and corrected before they become more serious and costly to repair.<\/span><\/p>\n<h4><span class=\"ez-toc-section\" id=\"Esta_la_quinta_de_las_tecnologias_de_mantenimiento_predictivo_industrial\"><\/span>This is the fifth of the industrial predictive maintenance technologies:<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They are as easy to use as a camcorder or digital camera. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They provide a complete picture of the situation.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They allow inspections to be carried out while the systems are loaded.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They identify and find the problem.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They measure temperatures.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They store information.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They indicate exactly what needs to be corrected.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They help to find faults before real problems occur.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">They save valuable time and money.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Thermal imaging with accurate temperature data provides the maintenance manager with important information about the condition of the equipment being inspected. These inspections can be carried out while the production process is in full operation and, in many cases, the use of a thermal imaging camera can even help to optimise the production process itself.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-1874 size-full\" title=\"Industrial predictive maintenance technologies \" src=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-2.png\" alt=\"Industrial predictive maintenance technologies \" width=\"247\" height=\"182\" srcset=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-2-16x12.png 16w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-2-150x111.png 150w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2018\/10\/Tecnologias-de-mantenimiento-predictivo-industrial-2.png 247w\" sizes=\"auto, (max-width: 247px) 100vw, 247px\" \/><\/p>\n<p><span style=\"font-weight: 400;\">Thermal imaging cameras are such a valuable and versatile tool that it is impossible to list all possible applications. New and innovative ways of using the technology are being developed every day. In many industries, mechanical systems are the backbone of all operations.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Thermal data collected with a thermal imaging camera can be a very valuable source of complementary information for vibration studies and monitoring of mechanical equipment.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Mechanical systems overheat if there are misalignments at certain points in the system. Conveyor belts are a good example. If a roller is worn, it will show up clearly on the thermal image, indicating that it needs to be replaced.<\/span><\/p>\n<blockquote><p><span style=\"font-weight: 400;\">When mechanical components wear out and become less efficient, they tend to dissipate more heat. As a result, faulty equipment or systems quickly become hotter before they break down.<\/span><\/p><\/blockquote>\n<p><span style=\"font-weight: 400;\">By regularly comparing readings from a thermal imaging camera with the temperature profile of a machine under normal operating conditions, it is possible to detect a large number of different faults.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Other mechanical systems that are monitored with thermal imaging cameras are connections, transmissions, bearings, pumps, compressors, belts, turbines and conveyor belts.<\/span><\/p>\n<h4><span class=\"ez-toc-section\" id=\"Ejemplos_de_averias_mecanicas_que_se_pueden_detectar_con_la_termografia\"><\/span>Examples of mechanical failures that can be detected by thermography:<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Lubrication problems. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Alignment errors.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Overheated engines. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Suspicious rollers. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Pumps overloaded. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Overheated engine shafts. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Hot bearings.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">These and other problems can be detected at an early stage using a thermal imaging camera. This will help to prevent costly damage and ensure continuity of production.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you want to know <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/como-justificar-la-inversion-en-mantenimiento-predictivo\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">how to justify investment in predictive maintenance<\/span><\/a><span style=\"font-weight: 400;\">or to know the <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/sistemas-para-gestionar-el-mantenimiento-preventivo-industrial\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">systems for managing industrial preventive maintenance<\/span><\/a><span style=\"font-weight: 400;\">We invite you to subscribe to the <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/newsletter\/?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\" target=\"_blank\" 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https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA.png 2400w\" sizes=\"auto, (max-width: 2400px) 100vw, 2400px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Las tecnolog\u00edas de mantenimiento predictivo industrial mejoran el rendimiento de las m\u00e1quinas rotativas y se pueden aplicar desde el punto de vista mec\u00e1nico como es el caso de: An\u00e1lisis de &hellip;<\/p>","protected":false},"author":2,"featured_media":1875,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[140],"tags":[95],"class_list":["type-post","category-mantenimiento-industrial","tag-articulos","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Mantenimiento predictivo industrial que mejoran tus m\u00e1quinas e instalaciones<\/title>\n<meta name=\"description\" content=\"Las tecnolog\u00edas de mantenimiento predictivo industrial mejoran el rendimiento de las m\u00e1quinas rotativas y se pueden aplicar desde el punto de vista mec\u00e1nico.\" 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