{"id":2459,"date":"2019-05-03T09:00:27","date_gmt":"2019-05-03T09:00:27","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=2459"},"modified":"2025-07-22T12:18:27","modified_gmt":"2025-07-22T12:18:27","slug":"como-analizar-el-sistema-de-aire-comprimido-de-la-planta","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/como-analizar-el-sistema-de-aire-comprimido-de-la-planta\/","title":{"rendered":"How to analyse the plant's compressed air system"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_88 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Contents\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/como-analizar-el-sistema-de-aire-comprimido-de-la-planta\/#Factores_para_analizar_el_sistema_de_aire_comprimido_de_la_planta\" >Factors for analysing the plant's compressed air system<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/como-analizar-el-sistema-de-aire-comprimido-de-la-planta\/#Plan_de_accion_para_analizar_el_sistema_de_aire_comprimido_de_la_planta_y_mejorar_su_eficiencia\" >Action plan to analyse the plant's compressed air system and to improve its efficiency.<\/a><\/li><\/ul><\/nav><\/div>\n<p><em><span style=\"font-weight: 400;\">The first step in analysing the plant's compressed air system is to determine our compressed air needs, as these are defined by the quality and quantity of air required by the end uses of the facility. <\/span><\/em><\/p>\n<p><span style=\"font-weight: 400;\">Assessing these needs carefully and understanding the difference between air quality vs. air quantity will ensure that the compressed air system is configured correctly, as well as determining the pressure and demand load requirements, which are also important steps in analysing such a system.<\/span><\/p>\n<blockquote><p><span style=\"font-weight: 400;\">A complete analysis of the compressed air system by a specialised auditor is recommended and should include an examination of both the supply of air usage and the interaction between supply and demand.<\/span><\/p><\/blockquote>\n<p><span style=\"font-weight: 400;\">When analysing the plant's compressed air system, auditors measure the output in cubic feet per minute of a compressed air system and the kW input to calculate the energy consumption in kilowatt-hours and determine the annual cost of operating the system.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The auditor may also <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/cuantificar-y-minimizar-las-fugas-de-aire-comprimido-industrial\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>quantifying and minimising compressed air leakages<\/b><\/a><span style=\"font-weight: 400;\"> with the use of specialised equipment, or suggest to the maintenance personnel to take corrective action. All components of the compressed air system should be inspected separately and problem areas identified, as recommended:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Calculate losses and underperformance caused by system leakage.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Monitor inappropriate uses.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Verify demand events.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Review poor system design and misuse.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Analyse the overall dynamics of the system.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">After this, the next step is to provide a detailed report of the corrective actions to be developed. Focusing on compressor controls, air dryers, end-use equipment, leakage and the interactions of all components are essential parts of an effective compressed air systems management strategy.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This is where the importance of measuring a compressed air system with data logging equipment comes in, as its application allows verification of the operation of the compressor controls, as well as analysing the compressor response when changes in system flow occur to ensure that the system is operating correctly and maintaining its efficiency.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Factores_para_analizar_el_sistema_de_aire_comprimido_de_la_planta\"><\/span><b>Factors for analysing the plant's compressed air system<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ol>\n<li style=\"font-weight: 400;\"><b>Air quality<\/b><span style=\"font-weight: 400;\">. This is determined by the dryness of the air and the level of contaminants required in the end uses. Knowing the actual dryness level required and maximum contaminant level allowed for reliable production is one of the 9 ways to optimise a compressed air system.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Air quantity or volume required to analyse the compressed air system of the plant<\/b><span style=\"font-weight: 400;\">. This can be determined by summing the requirements of your compressed air applications, process operations (taking into account load factors) and the duration of those volumes by those applications. <\/span><br \/>\n<span style=\"font-weight: 400;\">The total air requirement is not the sum of the maximum requirements for each tool and process, but the sum of the average air consumption of each.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Pressure requirements<\/b><span style=\"font-weight: 400;\">. The minimum required discharge pressure level to be considered when analysing the plant compressed air system for different pressure ratings, applications, processes and pressure drops of system components. <\/span><\/li>\n<\/ol>\n<blockquote><p><span style=\"font-weight: 400;\">It is normal that in compressed air end uses there is a pressure drop or it becomes fluctuating, therefore it is also common that insufficient discharge pressure is wrongly diagnosed.<\/span><\/p><\/blockquote>\n<ol start=\"4\">\n<li style=\"font-weight: 400;\"><b>Pressure drop<\/b><span style=\"font-weight: 400;\">. It is a term used to characterise the reduction in air pressure from the compressor discharge to the point of actual end use. The drop occurs as the compressed air travels through the treatment and distribution system and if excessive will not allow the compressed air to reach the point of actual end use. <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/como-ahorrar-energia-en-los-sistemas-de-aire-comprimido\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>saving energy in compressed air systems<\/b><\/a><span style=\"font-weight: 400;\"> and will make it inefficient. <\/span><br \/>\n<span style=\"font-weight: 400;\">A pressure profile is a series of compressed air pressure measurements at different points in the system and allows the identification of system components causing excessive pressure drop as a fundamental basis for analysing the plant's compressed air system.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"><strong>Demand side loading requirements<\/strong>, Another key to properly designing, operating and analysing the plant's compressed air system over time, or load profile, is that the variation in air demand over time is an important consideration in system design. <\/span><\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Plants with large variations in air demand need a system that operates efficiently under partial load. In such a case, multiple compressors with sequencing controls can provide more economical operation and use simpler control strategies.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Plan_de_accion_para_analizar_el_sistema_de_aire_comprimido_de_la_planta_y_mejorar_su_eficiencia\"><\/span><b>Action plan to analyse the plant's compressed air system and to improve its efficiency.<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Develop a basic block diagram of the current compressed air system.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Measure the baseline (kW, pressure profile, demand profile and leakage load) in order to establish <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/como-calcular-la-eficiencia-de-un-sistema-de-aire-comprimido-2\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>how to calculate the efficiency of a compressed air system<\/b><\/a><span style=\"font-weight: 400;\"> and their costs.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Work with a compressed air systems specialist to implement a compressor control strategy.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Re-measuring once the controls are adjusted to obtain more accurate readings of kW, pressures and determine the leakage load, it will also be necessary to recalculate energy consumption and costs.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Inspect and check for obvious preventive maintenance items or other opportunities to reduce costs and improve performance.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Identify, repair leaks and correct inappropriate uses by: knowing costs, re-measuring and adjusting controls as outlined in previous steps.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Begin implementation of continuous improvement programmes to analyse the plant's compressed air system and achieve the expected efficiency.<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><span style=\"font-weight: 400;\">If you are interested in <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/como-determinar-el-coste-del-aire-comprimido-en-plantas-industriales\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>how to determine the cost of compressed air in industrial plants<\/b><\/a><span style=\"font-weight: 400;\">We invite you to subscribe to the <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/newsletter\/?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_webhttps:\/\/tecnologiaparalaindustria.com\/newsletter\/?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\" target=\"_blank\" rel=\"noopener noreferrer\"><b>Technology for Industry Newsletter<\/b><\/a><span 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\/><\/a><\/p>","protected":false},"excerpt":{"rendered":"<p>El primer paso para analizar el sistema de aire comprimido de la planta es determinar nuestras necesidades de aire comprimido, ya que estas se definen por la calidad y cantidad &hellip;<\/p>","protected":false},"author":2,"featured_media":2460,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[496],"tags":[],"class_list":["type-post","category-equipos-industriales","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>C\u00f3mo analizar el sistema de aire comprimido de la planta<\/title>\n<meta name=\"description\" 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