{"id":25487,"date":"2020-05-13T09:00:46","date_gmt":"2020-05-13T09:00:46","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=25487"},"modified":"2025-07-22T12:02:28","modified_gmt":"2025-07-22T12:02:28","slug":"mantenimiento-lean-repasando-esta-tecnologia-predictiva-moderna","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/mantenimiento-lean-repasando-esta-tecnologia-predictiva-moderna\/","title":{"rendered":"Lean Maintenance: Reviewing this modern predictive technology"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Contents\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/mantenimiento-lean-repasando-esta-tecnologia-predictiva-moderna\/#Mantenimiento_Predictivo\" >Predictive Maintenance<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/mantenimiento-lean-repasando-esta-tecnologia-predictiva-moderna\/#Tecnologias_predictivas\" >Predictive technologies<\/a><\/li><\/ul><\/nav><\/div>\n<p><span style=\"font-weight: 400;\">Today we review Lean maintenance, one of the most modern predictive technologies. Currently, many maintenance managers are already very familiar with the term \u201cLean\u201d as it relates to their field, because it is a very intuitive word.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">After years of popularity, even today, when industrial maintenance managers are asked about the concept of Lean maintenance, they describe it as:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">A means of cutting costs,<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Doing more with less,<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Use of the <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/predictive-maintenance-10-tips-to-help-you-transition-effectively\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>predictive maintenance<\/b><\/a><span style=\"font-weight: 400;\"> to reduce the time spent on maintenance,<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Minimising downtime and maximising efficiency,<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">The move towards a more planned environment, and<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Work smarter, among other things.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">In this regard, today we are going to review the use of modern predictive technologies to achieve Lean maintenance:<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Mantenimiento_Predictivo\"><\/span><b>Predictive Maintenance<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Predictive maintenance is really an extension of preventive maintenance. It is based on the theory that equipment is operating efficiently when measurements of vibration, heat, pressure, stress, speed, alignment, and so on fall within an acceptable bandwidth.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">As machines wear out, measurements deviate beyond established control limits and preventive maintenance is required to bring them back to optimal operating conditions. Therefore, equipment failure can be predicted, so that measures can be taken to prevent production stoppages and more costly emergency repairs.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In some industries, predictive maintenance can also prevent accidents. In environments where equipment runs 24 hours a day, seven days a week, a <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/11-pasos-para-asegurar-un-mantenimiento-predictivo-industrial-exitoso\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>predictive maintenance<\/b><\/a><span style=\"font-weight: 400;\"> is essential. This is because predictive maintenance, unlike many preventive maintenance routines, can be performed while the equipment is running.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Most maintenance managers recognise the key benefits of implementing a predictive maintenance programme, such as reducing costly downtime and improving equipment reliability. Many have implemented some level of predictive maintenance in some form. <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/los-sistemas-de-mantenimiento-predictivo-ahorran-mucho-dinero-en-tus-instalaciones\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>predictive maintenance<\/b><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<div class=\"alert alert-warning\"><span style=\"font-weight: 400;\">Some industrial companies hire external agents for the service of <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/subcontratar-el-mantenimiento-predictivo-o-usar-recursos-internos-que-hacer\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>predictive maintenance<\/b><\/a><span style=\"font-weight: 400;\">, especially for more specialised machinery. This is because it is possible to hire more skilled personnel who are specialists in cutting-edge predictive maintenance techniques.<\/span><\/div>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Tecnologias_predictivas\"><\/span><b>Predictive technologies<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Predictive maintenance has two components: data collection and analysis. In terms of predictive technologies, many options are available to perform these tasks. Data is collected automatically using online measuring devices or using mobile equipment operated at the plant or by external technical personnel.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The data is stored in software. <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/roi-del-mantenimiento-predictivo-claves-para-saber-medir-analizar-y-actuar\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>predictive maintenance<\/b><\/a><span style=\"font-weight: 400;\"> for interpretation. Trends are plotted by the software, showing the extent and type of deterioration in the machine. An expert system can help make sense of the complex data collected, determining the possible causes of the deterioration and suggesting a strategy to deal with the problem.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The three most common techniques used in a Lean maintenance programme with predictive technologies are:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><b>Vibration analysis.<\/b><span style=\"font-weight: 400;\"> Excessive vibration is one of the most helpful indicators for predicting equipment failure. Some experienced mechanics claim that simply by listening to the hum or feeling the pulse of the equipment, they can detect impending mechanical problems. A more sophisticated approach is to compare current metric readings with optimal frequency values, amplitude, and phase to determine what problems are occurring.<\/span>\n<p style=\"font-weight: 400;\">Vibration analysis is primarily used on rotating equipment, such as motors and turbines, to determine shaft misalignment and bearing wear. Other equipment where vibration analysis is very useful includes compressors, fans, and pumps.<\/p>\n<\/li>\n<li style=\"font-weight: 400;\"><b>Lubrication analysis (tribology).<\/b><span style=\"font-weight: 400;\"> What happens if, a few weeks after an oil change, the oil in a car is black? Your interpretation may depend on whether it is a new or old car, what type of lubricant it uses, the operating conditions of the vehicle, and other factors. This complexity is precisely why expert systems are used to analyse and interpret the results of various lubricant tests. These include viscosity, flash point, total acid and base numbers, and the amount of particles in the lubricant.<\/span>\n<p style=\"font-weight: 400;\">Viscosity refers to the ability of lubricants to reduce friction created by two or more moving parts. Maintenance costs are minimised at an optimum number of oil changes, corresponding to an acceptable range of viscosity readings. The total acid number determines the level of oxidation of the lubricant, while the total base number refers to the additives in the lubricant. Measuring the flash point reveals the degree of lubricant-fuel dilution.<\/p>\n<p style=\"font-weight: 400;\">The number of particles in the lubricant is probably the most important measurement, but only a few tests have been developed to determine this. The most sophisticated methods use vision systems to collect data and computers to compare photographic images with \u201cacceptable\u201d images. Deviations from standard images are plotted for trend analysis and interpretation. Another method employed is a thin metal film placed in the lubricant flow. As wear particles bombard the film, it erodes, increasing its electrical resistance. Therefore, the resistance is directly proportional to the number of particles and, consequently, to the wear on the equipment.<\/p>\n<\/li>\n<li style=\"font-weight: 400;\"><b>Infrared analysis (thermography). <\/b><span style=\"font-weight: 400;\">When a car's temperature gauge rises into the danger zone, what should be done? All equipment has a normal operating temperature range. Exceeding this range suggests that corrective action should be taken. There are more sophisticated ways to monitor equipment temperature than the thermocouples used in cars. Infrared cameras can take a \u201cheat image\u201d of a piece of equipment, showing different colour bands corresponding to different temperatures. Any abnormal heat patterns, trends or quantitative temperature values (\u201chot spots\u201d) should be analysed and interpreted.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Common problems detected by this technique include excessive friction in rotating equipment, leaks in steam traps, damaged furnaces or boilers, and electrical overload situations.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Since you are interested in learning more about Lean maintenance, we invite you to <\/span><a href=\"https:\/\/koi-3QNFFA4OII.marketingautomation.services\/net\/m?md=1hu2UUuQ0QrwApavxq%2BKeXOntDiuzdVO\" target=\"_blank\" rel=\"noopener noreferrer\"><b>subscribe to our Newsletter<\/b><\/a><span style=\"font-weight: 400;\">The newsletter will provide you with the best practices to achieve positive results within your plant.<\/span><\/p>\n<p><a href=\"https:\/\/koi-3QNFFA4OII.marketingautomation.services\/net\/m?md=1hu2UUuQ0QrwApavxq%2BKeXOntDiuzdVO\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-2307 size-full\" src=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA.png\" alt=\"Technology newsletter for industry - Increasing machine efficiency\" width=\"2400\" height=\"1200\" srcset=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-18x9.png 18w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-150x75.png 150w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-300x150.png 300w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-390x195.png 390w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-768x384.png 768w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-1024x512.png 1024w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-1536x768.png 1536w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-2048x1024.png 2048w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA.png 2400w\" sizes=\"auto, (max-width: 2400px) 100vw, 2400px\" \/><\/a><\/p>","protected":false},"excerpt":{"rendered":"<p>Hoy repasamos el mantenimiento Lean, de las m\u00e1s modernas tecnolog\u00edas predictivas modernas. En la actualidad, muchos gerentes de mantenimiento ya conoces muy bien el t\u00e9rmino \u201cLean\u201d en lo que respecta &hellip;<\/p>","protected":false},"author":2,"featured_media":25488,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[140],"tags":[],"class_list":["type-post","category-mantenimiento-industrial","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Mantenimiento Lean: Repasando esta tecnolog\u00eda predictiva moderna<\/title>\n<meta name=\"description\" content=\"El mantenimiento Lean es tendencia entre las tecnolog\u00edas predictivas. 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