{"id":25506,"date":"2020-05-26T10:30:29","date_gmt":"2020-05-26T10:30:29","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=25506"},"modified":"2025-07-22T12:02:21","modified_gmt":"2025-07-22T12:02:21","slug":"ahorro-de-dinero-a-traves-de-la-eficiencia-en-el-consumo-de-energia-industrial","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/ahorro-de-dinero-a-traves-de-la-eficiencia-en-el-consumo-de-energia-industrial\/","title":{"rendered":"Saving money through industrial energy efficiency"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Contents\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/ahorro-de-dinero-a-traves-de-la-eficiencia-en-el-consumo-de-energia-industrial\/#Esquema_de_beneficios_traves_de_la_eficiencia_en_el_consumo_de_energia_industrial\" >Outline of benefits through industrial energy consumption efficiency<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/ahorro-de-dinero-a-traves-de-la-eficiencia-en-el-consumo-de-energia-industrial\/#Eficiencia_en_el_consumo_de_energia_industrial_La_energia_vale\" >Industrial energy efficiency: Energy matters<\/a><\/li><\/ul><\/nav><\/div>\n<p><span style=\"font-weight: 400;\">Today we are going to talk about how efficiency in industrial energy consumption allows us to save money. I have always been interested in the connection between reliability management and other functional responsibilities within a manufacturing organisation, such as quality and safety.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Clearly, the reliability of manufacturing processes increases quality and is one of the three primary elements of overall business effectiveness. Furthermore, when manufacturing processes are reliable and predictable, there is less chance of a workplace accident occurring. Lately, I have been thinking a lot about the relationship between reliability and energy management. In my opinion, there is a close connection that is worth exploring.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Monitoring and managing energy consumption is beneficial for both the organisation and the environment. It is a win-win situation in every sense. Currently, between 30% and 40% of the electricity we generate is required to power industrial electric motors.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Even a small gain in energy efficiency would significantly reduce aggregate energy demand, reducing capital expenditure on building more power plants, fossil fuel consumption, and associated emissions. For your company, spending less on energy translates into real monetary savings. Furthermore, <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/gestion-de-la-energia-de-activos-industriales\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>by reducing the load, use and wear and tear on industrial assets<\/b><\/a><span style=\"font-weight: 400;\">, manufacturing reliability is improved, enhancing the value of your organisation.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Esquema_de_beneficios_traves_de_la_eficiencia_en_el_consumo_de_energia_industrial\"><\/span><b>Outline of benefits through industrial energy consumption efficiency<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">During the life cycle of an industrial asset, energy consumption is often the largest expense. Some aspects of the costs of powering a machine cannot be controlled, but others can.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Let us consider for a moment the economics of powering a 200 horsepower electric motor. Assuming a load factor of 80% and a modest energy cost of \u20ac0.06 per kilowatt hour (kWh), it would cost more than \u20ac57,000 each year to power the motor, assuming 8,000 hours of operation.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">A quick analysis reveals that the price of a 460-volt three-phase electric motor ranges from \u20ac5,000 to \u20ac8,000. I am sure there are motors that cost more or less, but the point is that the cost of powering the electric motor is approximately 100 times its purchase price, assuming a useful life of 10 years. A reduction of between 5% and 10% of this cost can have a profound effect on the bottom line.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In my example, a 10% improvement in energy efficiency drives an extra \u20ac5,700 below the baseline, and that's with a simple 200 hp garden-type electric motor. How are these savings achieved? I have listed a few points for your consideration. Some have direct and positive effects on operational reliability, in addition to the obvious savings in energy costs.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><b>1. Select high-efficiency motors: <\/b><span style=\"font-weight: 400;\">Compare performance between technical specification plates. High-efficiency motors will cost more money upfront. Do not be swayed by initial savings. Assuming that a regular efficiency electric motor costs \u20ac5,000 and uses 10% more energy than a high-efficiency motor, which could cost more than \u20ac60,000, the latter would still reduce costs in terms of the economic rate of return over the 10-year life cycle of the electric motor (assuming 8,000 hours per year of operation). The upfront payment of a premium of \u00a3501 for a high-efficiency electric motor yields an internal rate of return of \u00a32,291. That is the equivalent of finding a bank that would pay you \u00a32,291 per year in interest on your deposits. A 5% energy efficiency for which you have to pay 50% more still has an internal rate of return of 115%. It is easy to justify this investment if you use life cycle cost as a decision-making tool.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>2. Design powertrains to improve energy efficiency.<\/b><span style=\"font-weight: 400;\"> Misjudging energy losses in mechanical traction trains can significantly affect the energy bill for a single industrial asset. Of course, we want efficient engines, but improving engine efficiency is only half the battle. We also have to manage the efficiency of the driven components. Selecting efficient gearbox and coupling designs, among other actions, can substantially affect the total energy bill. Apply the principles of precision, balance, alignment, clearance, resonance and lubrication to the entire drive train.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>3. Manage the electrical system comprehensively. <\/b><span style=\"font-weight: 400;\">If your motor control centre has faulty connections, degraded or undersized wiring, energy efficiency will be compromised in a short time. If the circuits are overheating or overloaded, energy is not being distributed efficiently. Furthermore, the reliability of the motor control centre and the motor may be compromised. In the case of eddy currents, high potential build-up also leads to electrical discharge erosion, a form of wear and tear on the mechanism referred to as \u201cstriations.\u201d In conclusion, energy losses compromise reliability.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>4. Operate within the ideal load range. <\/b><span style=\"font-weight: 400;\">Using our example of the electric motor, if it operates above or below its rated load range, then it produces poor energy efficiency and decreases its reliability. For most electric motors, energy efficiency decreases precipitously when the motor is operated at less than 40% of its rated load.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>5. Optimise rebuild\/replace decisions.<\/b><span style=\"font-weight: 400;\"> When an asset wears out, it also becomes misaligned and loses precision, which of course results in wasted energy. After a few days, weeks or months of service, this will result in high energy efficiency costs.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>6. Manage balance, alignment, adjustment, and resonance.<\/b><span style=\"font-weight: 400;\"> Imbalance, misalignment, misadjustment, and resonance generate mechanical friction. This increases friction, which transforms electrical energy into thermal energy, and you have to pay for it. In some instances, friction is desirable. However, when it is caused by a loss of precision in the handling of imbalance, misalignment, misadjustment and resonance, you are literally paying for the energy required to increase wear and reduce the reliability of the machines. Predictive maintenance of rotating machines pays off, both in terms of reliability and energy management.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>7. Employ precision lubrication.<\/b><span style=\"font-weight: 400;\"> Selecting a lubricant with the wrong viscosity can significantly affect both energy consumption and reliability. If the viscosity is too low, there will be friction between surfaces. If the viscosity is too high, it will result in viscous drag. Both waste energy. A common mistake is the use of multipurpose grease in electric motors. The viscosity of grease is approximately 320 centistokes at 40 \u00b0C. Most electric motors require grease formulated using an oil base with a viscosity of 100 to 150 cST at 40 \u00b0C. The extra viscosity reduces energy efficiency and compromises motor reliability. Similarly, motors are often over-greased, further compromising energy efficiency and reliability.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>8. Energy consumption due to monitoring. <\/b><span style=\"font-weight: 400;\">Changes in asset condition are frequently revealed through energy monitoring.\u00a0<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Traditionally, we use vibration analysis.<\/span><a href=\"https:\/\/blog.pruftechnik.es\/unidades-de-vibracion-para-el-analisis-de-vibraciones-mecanicas\/\"><span style=\"font-weight: 400;\">n<\/span><\/a><span style=\"font-weight: 400;\">, thermography and others <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/tres-niveles-de-analisis-del-monitoreo-de-condiciones-de-maquinas-rotativas\/\"><b>condition monitoring tools<\/b><\/a><span style=\"font-weight: 400;\"> to identify and resolve abnormal conditions in industrial assets. By definition, if a machine begins to vibrate or overheat, it is using more energy or transforming energy with reduced efficiency, so monitoring energy efficiency is a natural part of condition monitoring. Furthermore, it is relatively easy to do and can be performed on an ongoing basis.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Energy monitoring also allows for the comparison of the efficiency of various equipment and component designs, helping to make better decisions regarding the design and acquisition of industrial assets that minimise the life cycle cost of the property and maximise the net return on industrial assets.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Eficiencia_en_el_consumo_de_energia_industrial_La_energia_vale\"><\/span><b>Industrial energy efficiency: Energy matters<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Monitoring and managing energy consumption is a wise move. A mere 5% improvement can translate into considerable savings for the organisation. If the above factors are poorly managed, it is possible to lose 10%, 15% or more. This wasted energy is often converted into heat and\/or mechanical displacement (vibration). A good energy management policy and a good reliability policy are natural allies. There are many government programmes that seek to promote energy awareness, often covering all (or part) of the investment required to improve energy efficiency.<\/span><\/p>\n<div class=\"alert alert-warning\">\n<p><b>To recap: <\/b><span style=\"font-weight: 400;\">You can reduce your electricity bill, improve reliability, obtain financial support from the government, and practise good environmental citizenship. What's stopping you? Start monitoring and managing your energy consumption today in order to minimise the life cycle cost of your properties.\u00a0<\/span><\/p>\n<\/div>\n<p><span style=\"font-weight: 400;\">Since you are interested in achieving savings through industrial energy efficiency, we invite you to <\/span><a href=\"https:\/\/koi-3QNFFA4OII.marketingautomation.services\/net\/m?md=1hu2UUuQ0QrwApavxq%2BKeXOntDiuzdVO\" target=\"_blank\" rel=\"noopener noreferrer\"><b>subscribe to our Newsletter<\/b><\/a><span style=\"font-weight: 400;\">, a newsletter that will keep you informed about <a href=\"https:\/\/repinel.com.mx\/como-mejorar-la-toma-de-decisiones-para-alcanzar-el-ahorro-energetico-en-plantas-industriales\/\" target=\"_blank\" rel=\"noopener\"><strong>How to improve decision-making to achieve energy savings in industrial plants<\/strong><\/a>.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>Hoy vamos a hablar sobre c\u00f3mo la eficiencia en el consumo de energ\u00eda industrial nos permite ahorrar dinero. Siempre he estado interesado en la conexi\u00f3n entre gesti\u00f3n de fiabilidad y &hellip;<\/p>","protected":false},"author":2,"featured_media":25507,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[140],"tags":[],"class_list":["type-post","category-mantenimiento-industrial","CTA-eficiencia-energetica","CTA-repinel","cliente-repinel","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Eficiencia en el consumo de energ\u00eda industrial<\/title>\n<meta name=\"description\" content=\"Conoce el siguiente esquema de ocho beneficios que se logran a trav\u00e9s de la 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