{"id":2553,"date":"2019-05-24T09:00:26","date_gmt":"2019-05-24T09:00:26","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=2553"},"modified":"2025-07-22T11:56:55","modified_gmt":"2025-07-22T11:56:55","slug":"15-pasos-para-un-programa-oee-exitoso","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/15-pasos-para-un-programa-oee-exitoso\/","title":{"rendered":"15 steps to a successful OEE programme"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_83 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Contents\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/15-pasos-para-un-programa-oee-exitoso\/#Beneficios_potenciales_que_conlleva_la_implementacion_de_un_programa_OEE_para_las_industrias\" >Potential benefits of implementing an OEE programme for industry<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/15-pasos-para-un-programa-oee-exitoso\/#Ejemplo_de_como_una_fabrica_de_alimentos_y_bebidas_redujo_los_tiempos_de_inactividad_con_la_implementacion_de_un_programa_OEE\" >Example of how a food and beverage factory reduced downtime by implementing an OEE programme.<\/a><\/li><\/ul><\/nav><\/div>\n<p><span style=\"font-weight: 400;\">An OEE programme tracks the value-added productivity of equipment and drives the plant to higher efficiency and quality at the lowest cost, giving responsible managers the clearest understanding of where improvements can be made in the process. Studies reveal that, on average, plants waste up to 40% of their capacity through shutdowns, speed losses, interruptions and defects.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Despite investments in manufacturing planning and control systems, most have a poor overall performance rate, because plant managers often do not know the true performance of the factory and may not be sure how to improve it.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">So, implementing an OEE programme allows them to measure factory performance by counting good (shipped) units produced compared to the quantity set against the scheduled time and equipment rate specified. This is an important tool in any capital intensive business.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In developing an OEE programme, it can be understood that <\/span><a href=\"\/\/tecnologiaparalaindustria.com\/en\/como-priorizar-las-paradas-de-produccion-en-fabricas-para-mejorar-el-oee\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>how to prioritise production stops in factories to improve OEE<\/b><\/a><span style=\"font-weight: 400;\">The aim is to provide a rapid approach, in turn, to select the right tools to ensure that all opportunities for improvement are taken into account within the programme and that no phase of the process is left out.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This caveat is because many companies focus on downtime losses as a measure of equipment performance, ignoring that there are other forms of losses within manufacturing lines. Below, we will describe how a successful OEE programme can be developed in just 15 steps:<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Identify the project team in which the person responsible for each department involved in the operation of the plant should participate, because there is no one better to make known the weaknesses and strengths that exist in the process.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Communicate the objectives of the OEE programme to all team members.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Establish the current level of the team's overall effectiveness.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Validate existing data such as good units produced, failure rates, breakdowns, etc. to measure overall process performance.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Conduct activity analysis and identify bottlenecks.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Evaluate working methods and staffing for production compliance with safety and quality standards.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Analyse the planning and execution of maintenance according to schedule.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Benchmark existing performance against industry \"best practice\" on an annual basis.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Identify and quantify opportunities for an OEE programme.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Define the target performance for the overall effectiveness of the team.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Identify the actions and resources required for the development of a good OEE programme.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Develop an implementation plan with specific quality milestones.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Communicate the plan to all staff and set up project boards.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Establish a regular process for measuring and reviewing the OEE programme.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Identify the mechanisms that will underpin improvements following the implementation of the OEE programme.<\/span><\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Beneficios_potenciales_que_conlleva_la_implementacion_de_un_programa_OEE_para_las_industrias\"><\/span><b>Potential benefits of implementing an OEE programme for industry<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Reduced downtime costs, as machine malfunctions can be detected in time and operations can be stopped, as well as the impact on delivery commitments to the customer.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">An OEE programme enables predictive maintenance to drastically reduce repair costs, because as the historical database of downtime reasons grows, the maintenance department can discern trends to predict impending failure.\u00a0<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">In addition, by linking the OEE programme to a computerised maintenance management system, the maintenance department can take proactive measures to perform predictive and preventive maintenance. <\/span><a href=\"\/\/tecnologiaparalaindustria.com\/en\/incrementar-la-eficiencia-de-instalaciones-de-alimentacion-y-bebidas\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>increasing the efficiency of food and beverage facilities<\/b><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">An OEE programme helps not only in capturing downtime reasons, but also shows capacity loss and cycle time data. With this information, management can better judge staff allocation and gain greater labour efficiencies.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Total equipment effectiveness measures obtain the total number of parts produced, the amount of scrap and defects, and the reason for defects, allowing production managers to identify root causes to eliminate the additional costs associated with rework and scrap.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">With reduced machine downtime, increased operator productivity and reduced defect capacity, higher production levels can be achieved with the same amount of resources.<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Ejemplo_de_como_una_fabrica_de_alimentos_y_bebidas_redujo_los_tiempos_de_inactividad_con_la_implementacion_de_un_programa_OEE\"><\/span><b>Example of how a food and beverage factory reduced downtime by implementing an OEE programme.<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">In a food manufacturing plant, an OEE programme was implemented that helped supervisors detect that operators on a particular production line were deliberately and prematurely slowing down the machine to create bottlenecks and prevent the machine from slowing down automatically. The machine tended to fail to fill the surge bins whenever downstream machines were delayed. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">If the design configurations had been maintained, the machine generating the bottleneck would have operated at nominal speed until the buffer zones of the surge container were filled with stock and prevented downstream machines from changing the process parameters.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">With OEE software, management was able to detect manipulated setups, view production conditions and understand what was happening in the process. Today, there are a number of software tools for capturing manufacturing performance data and displaying OEE graphically that are used in food industries.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you want to find out about all suitable OEE software tools, we invite you to subscribe to the <\/span><a href=\"\/\/tecnologiaparalaindustria.com\/en\/newsletter\/?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\/\/tecnologiaparalaindustria.com\/newsletter\/?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\" target=\"_blank\" rel=\"noopener noreferrer\"><b>Technology for Industry Newsletter<\/b><\/a><span style=\"font-weight: 400;\">The most comprehensive newsletter on new industrial technologies, innovations in manufacturing, equipment and trends in automation.<\/span><\/p>\n<p><a href=\"\/\/recursos.tecnologiaparalaindustria.com\/newsletter?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-2307 size-full\" src=\"\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA.png\" alt=\"Technology newsletter for industry - Increasing machine efficiency\" width=\"2400\" height=\"1200\" srcset=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-18x9.png 18w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-150x75.png 150w, https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-300x150.png 300w, 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equipos e impulsa a la planta a una mayor eficiencia y calidad al menor coste, proporcion\u00e1ndoles a los gerentes &hellip;<\/p>","protected":false},"author":2,"featured_media":2554,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[472],"tags":[],"class_list":["type-post","category-automatizacion-y-control","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>15 pasos para un programa OEE exitoso<\/title>\n<meta name=\"description\" content=\"Un programa OEE rastrea la productividad de valor agregado de los equipos en una planta, impuls\u00e1ndola a mayor eficiencia y 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