{"id":25566,"date":"2020-07-03T09:00:46","date_gmt":"2020-07-03T09:00:46","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=25566"},"modified":"2025-07-22T12:18:06","modified_gmt":"2025-07-22T12:18:06","slug":"los-12-fallos-en-motores-electricos-industriales-mas-comunes-y-como-identificarlos","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/los-12-fallos-en-motores-electricos-industriales-mas-comunes-y-como-identificarlos\/","title":{"rendered":"The 12 most common industrial electric motor faults and how to identify them"},"content":{"rendered":"<p class=\"p1\"><span class=\"s1\">When industrial electric motor failures occur, production work often comes to a halt until they are up and running again, and the reasons for the failure of an electric motor can vary from the common to the bizarre.<\/span><\/p>\n<h4 class=\"p1\"><span class=\"s1\">While the list of possible causes can go on forever, we will look at some of the most common ones here:<\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\"><b>1. High temperatures and heat.<\/b>\u00a0Exposure to high temperatures is the main culprit in all types of electric motor failure and ranks as the number one reason for motor malfunction and deterioration. Optimum operating temperatures extend the life of the motor and should be the first priority of every maintenance technician.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">In fact, most of the other possible reasons for electric motor malfunction also lead to additional heat generation. An increase of even a few degrees can cause problems over time, and if the motor windings are exposed to an additional 10 \u00b0C the lifetime of the insulation is halved.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\"><b>2. The engine loses speed.<\/b> Possible reasons and checks for this type of problem in electric motors are as follows:<\/span><\/p>\n<ul>\n<li><span class=\"s2\">A phase may be open: Check phases to determine if they are open.<\/span><\/li>\n<li><span class=\"s2\">Misapplication: Change of capacity or type.<\/span><\/li>\n<li><span class=\"s2\">Engine overloaded: Reduce the load.<\/span><\/li>\n<li><span class=\"s2\">Low voltage at motor: Check that nameplate voltage is maintained. Check <\/span><span class=\"s2\">also connections.<\/span><\/li>\n<li><span class=\"s2\">Open circuit: Fuses blown. Check overload relays. Stator and push button station.<\/span><\/li>\n<\/ul>\n<p class=\"p1\"><span class=\"s1\"><br \/>\n<b>3. Exposure to dust and pollutants. <\/b>Electric motors are often placed in enclosures to protect them from dust and contamination, but tiny particles can still enter them unless the enclosures are protected against ingress to the appropriate standard for the equipment it uses.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">Like any other machinery, exposure to dust and contaminants can cause damage to electric motor parts and lead to malfunction. Depending on the type of contaminant involved, damage can range from component wear due to abrasion or corrosion, to current interference due to electrically conductive particles.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\"><b>4. The engine starts and then stops.<\/b> Possible power failure, it is recommended to check connections to line, fuses and control.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\"><b>5. The engine does not come up to speed.<\/b> Check the following:<\/span><\/p>\n<ul class=\"ul1\">\n<li class=\"li3\"><span class=\"s2\">Misapplication: Check phases to determine if they are open.<\/span><\/li>\n<li class=\"li3\"><span class=\"s2\">Voltage too low at motor terminals, due to voltage drops: Use higher voltage at transformer terminals or reduce load. Check connections and proper sizing of feeder conductors and\/or branch circuit.<\/span><\/li>\n<li class=\"li3\"><span class=\"s2\">Start-up load too high: Check the load the engine is supposed to be able to handle.<\/span><\/li>\n<li class=\"li3\"><span class=\"s2\">Broken rotor bars or loss of rotor: Check for fractures near the rings.<\/span><\/li>\n<li class=\"li3\"><span class=\"s2\">Opening in primary circuit: Locate fault with test devices and repair.<br \/>\n<\/span><span class=\"s1\">In general, when an engine has problems, the service technician must decide whether it is worth rebuilding the engine or buying a new engine. The use of a decision flow chart can help guide this decision.<\/span><\/li>\n<\/ul>\n<p class=\"p3\"><span class=\"s1\"><b>6. The engine takes too long to start. <\/b>Possible reasons and checks for this type of problem in electric motors are as follows:<\/span><\/p>\n<ul class=\"ul1\">\n<li class=\"li3\"><span class=\"s1\">\u00a0Excess load: Reduce the load.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Poor circuit: Check for high resistance value.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Squirrel cage rotor defects: Replace with a new rotor.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Voltage applied too low: Check that the supplying company of the appropriate value.<\/span><\/li>\n<\/ul>\n<p class=\"p3\"><span class=\"s1\"><b>7. Incorrect direction of rotation.<\/b> If the phase sequence is incorrect: Change the connections on the motor or on the board.<\/span><\/p>\n<p><b>8. The engine overheats while under load.<\/b> It may be due to:<\/p>\n<ul class=\"ul1\">\n<li class=\"li3\"><span class=\"s1\">Overload: Reduce the load.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">The housing or ventilation slots may be clogged with debris or dust: clean and check for air circulation.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">The motor may have an open phase: Check that all conductors are connected correctly.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Earth coil: Locate and repair.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Unbalanced terminal voltage: Check for faulty conductors, connections and transformers.<\/span><\/li>\n<\/ul>\n<p class=\"p3\"><span class=\"s1\"><br \/>\n<b>9. Engine vibrates after correction has been made.<\/b> It may be:<\/span><\/p>\n<ul class=\"ul1\">\n<li class=\"li3\"><span class=\"s1\">Misaligned engine: Realign.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Weak support: Strengthen the base.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Out-of-balance coupling: Balance the coupling.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Unbalance in the driven equipment: Rebalance the above-mentioned equipment.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Bearing and bearing failures: Replace bearings.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Bearings not aligned: Align bearings.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Single-phase motor operating on one phase: Check for open circuits.<br \/>\n<\/span><\/li>\n<\/ul>\n<p class=\"p3\"><span class=\"s1\"><b>10. Unbalanced line currents in polyphonic motors during normal operation.<\/b><\/span><\/p>\n<ul class=\"ul1\">\n<li class=\"li3\"><span class=\"s1\">Different terminal voltages: Check conductors and connections.<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Single-phase operation: Check open contacts.<br \/>\n<\/span><\/li>\n<\/ul>\n<p class=\"p3\"><span class=\"s1\"><b>11. Junk Noise<\/b><\/span><\/p>\n<ul class=\"ul1\">\n<li class=\"li3\"><span class=\"s1\">Loose fan: Remove interference<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Faulty fan insulation: Clean the fan<\/span><\/li>\n<\/ul>\n<p class=\"p3\"><span class=\"s1\"><b>12. Noisy operation<\/b><\/span><\/p>\n<ul class=\"ul1\">\n<li class=\"li3\"><span class=\"s1\">Non-uniform air gap: Check caps, bearings and bushings<\/span><\/li>\n<li class=\"li3\"><span class=\"s1\">Rotor unbalance: Balance the motor.<\/span><\/li>\n<\/ul>\n<p class=\"p3\"><span class=\"s1\">Using the electric motor in the manner suggested by the manufacturer is always the key to preventing failures, especially in terms of correct operating conditions, regular maintenance and timely inspections. Usually, the service technician will encounter more than one when a malfunction occurs, so keep an eye out for any unusual activity!<\/span><\/p>\n<p class=\"p3\"><span class=\"s1\">If you want to find out more about the most common industrial electric motor faults and how to identify them, as well as the most common\u00a0<a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-tecnologias-de-mantenimiento-predictivo-industrial-que-mejoran-tus-maquinas-e-instalaciones\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s3\"><b>industrial predictive maintenance technologies<\/b><\/span><\/a>\u00a0you can <a href=\"https:\/\/koi-3QNFFA4OII.marketingautomation.services\/net\/m?md=1hu2UUuQ0QrwApavxq%2BKeXOntDiuzdVO\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s3\"><b>subscribe to our Newsletter<\/b><\/span><\/a>.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>Cuando ocurren fallos en motores el\u00e9ctricos industriales, el trabajo de producci\u00f3n a menudo se detiene hasta que vuelven a funcionar, y las razones de la falla de un motor el\u00e9ctrico &hellip;<\/p>","protected":false},"author":2,"featured_media":25567,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[496],"tags":[],"class_list":["type-post","category-equipos-industriales","CTA-newsletter","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Los 12 fallos en motores el\u00e9ctricos industriales m\u00e1s comunes<\/title>\n<meta name=\"description\" content=\"Los 12 fallos en motores el\u00e9ctricos industriales m\u00e1s comunes que puede 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