{"id":25621,"date":"2020-07-14T09:00:35","date_gmt":"2020-07-14T09:00:35","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=25621"},"modified":"2025-07-22T12:18:00","modified_gmt":"2025-07-22T12:18:00","slug":"electric-and-combustion-forklift-maintenance-guide","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/guia-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/","title":{"rendered":"Electric and combustion forklift maintenance guide"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Contents\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/guia-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/#Primer_paso_la_seguridad_es_una_prioridad_en_el_mantenimiento_de_montacargas_electricos_y_de_combustion\" >Step one: safety is a priority in the maintenance of electric and combustion forklifts.<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/guia-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/#Seguridad_general_de_montacargas_listas_de_verificacion_diaria\" >General Forklift Safety: Daily Checklists<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/guia-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/#Lista_de_verificacion_de_montacargas_apagado\" >Forklift Off Checklist<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/guia-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/#Mantenimiento_de_montacargas_electricos\" >Maintenance of electric forklifts\u00a0<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/guia-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/#Mantenimiento_de_montacargas_de_combustion_interna\" >Maintenance of internal combustion forklifts<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/guia-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/#Mantenimiento_de_montacargas_de_gas_LP\" >LPG forklift maintenance<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/guia-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/#Lista_de_verificacion_mientras_se_maneja_un_montacargas\" >Checklist while operating a forklift truck<\/a><\/li><\/ul><\/li><\/ul><\/nav><\/div>\n<p><span style=\"font-weight: 400;\">Did you know that some operations and logistics managers value the cost of downtime for electric and combustion forklifts at thousands of euros per minute? Yes, per minute and not per hour as many think.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Precisely, a\u00a0<\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/sistemas-para-gestionar-el-mantenimiento-preventivo-industrial-2\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>system for managing industrial preventive maintenance<\/b><\/a><span style=\"font-weight: 400;\">, The use of a lift truck, or the proper maintenance of these lift trucks, can help prevent costly downtime.<\/span><\/p>\n<div class=\"alert alert-warning\"><span style=\"font-weight: 400;\">An example of this is shown by a major global industry supplier of electric forklifts, which has estimated the value of downtime for electric and combustion forklifts at $225,000 per hour for companies such as Ebay and $180,000 for companies such as Amazon.<\/span><\/div>\n<p><span style=\"font-weight: 400;\">If you are in charge of forklift maintenance or are responsible for downtime on the job, here's an overview of how you can help. <\/span><b>easy guide to maintenance of electric and combustion forklifts<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Primer_paso_la_seguridad_es_una_prioridad_en_el_mantenimiento_de_montacargas_electricos_y_de_combustion\"><\/span><b>Step one: safety is a priority in the maintenance of electric and combustion forklifts.<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">As a cornerstone, we have to consider workplace safety during the maintenance of electric and combustion forklifts. Safety tasks are closely related to best practices and high standards during the maintenance process.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The Occupational Safety and Health Administration (OSHA) has established guidelines and regulations regarding occupational safety, more specifically in the maintenance of electric and combustion forklifts, pointing out several measures and demonstrating in recent studies that there is a 20-40% reduction in costs after implementing safety plans for this type of vehicle.\u00a0<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Seguridad_general_de_montacargas_listas_de_verificacion_diaria\"><\/span><b>General Forklift Safety: Daily Checklists<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">As a general rule, forklift trucks should be inspected by their operators on a daily basis prior to use by simple checks both when the load vehicle is switched off and when it is switched on.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">While we realise that these checks may seem obvious to operators, the checks, which typically take approximately three minutes at most, result in a safer operating environment and undoubtedly lower maintenance costs for electric and combustion forklifts, people and workplaces.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Lista_de_verificacion_de_montacargas_apagado\"><\/span><b>Forklift Off Checklist<\/b><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li style=\"font-weight: 400;\"><b>Check fluid levels (fuel, water, hydraulics):<\/b><span style=\"font-weight: 400;\">\u00a0low fluid levels can cause machine malfunctions, such as forks or blades not lifting properly or brakes not working, which can cause a variety of accidents.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>If you find very visible damage, notify those in charge:\u00a0<\/b><span style=\"font-weight: 400;\">reports visible damage that in the end this information may end up saving major repairs in the future and unnecessary costs in the maintenance of electric and combustion forklifts.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Check the condition and pressure of the tyres:\u00a0<\/b><span style=\"font-weight: 400;\">damaged tyres or wheels with low air pressure will cause the forklift truck not to operate as safely or effectively as possible.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Lifting forks or blades must be in good condition:\u00a0<\/b><span style=\"font-weight: 400;\">poorly maintained fork operation can cause serious damage to the machine and cause loads to slip or, worse, injure operators and\/or co-workers.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Inspection stickers must be in the correct place and be legible:<\/b><span style=\"font-weight: 400;\">\u00a0This is an OSHA requirement and ensures that a forklift can be quickly identified.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Make sure the cabin is clean and free of debris:\u00a0<\/b><span style=\"font-weight: 400;\">A dirty and poorly maintained cab can cause accidents and prevent the desired transport from being carried out.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Safety devices must be in good working order:<\/b><span style=\"font-weight: 400;\">\u00a0People and their well-being come first. Safety equipment is there for a reason - keep it in good condition so you're safe!<\/span><\/li>\n<\/ul>\n<div class=\"alert alert-warning\"><b>Note: <\/b><span style=\"font-weight: 400;\">Remember to check this list while the vehicle is switched off. In addition, there may be additional daily checks depending on the types of forklifts in the warehouse.\u00a0<\/span><\/div>\n<p>&nbsp;<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Mantenimiento_de_montacargas_electricos\"><\/span><b>Maintenance of electric forklifts\u00a0<\/b><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ol>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Make sure there are no broken or frayed wires.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Check battery restrictions.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Battery electrolytes must be at the proper levels; batteries are usually lead-acid or nickel-iron and are recharged by connecting the forklift to a stationary station or with an \u201con-board\u201d charger inside the forklift. Because batteries contain corrosive chemicals that can cause burns to the eyes and skin, wear personal protective equipment to prevent contact and splashing, and such equipment should include: Rubber gloves, Safety goggles and face shields, An apron, Steel-toed boots to protect feet against crushing hazards. Electrolytes allow energy to flow between the vehicle and the battery. If they are not at the right levels, the performance of the charges will be affected or simply will not work.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">The bonnet lock must be secure so that it cannot be opened and cause accidents. You must also keep the bonnet secure to prevent debris from entering and damaging the engine as well as the forklift chassis.<\/span><\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Mantenimiento_de_montacargas_de_combustion_interna\"><\/span><b>Maintenance of internal combustion forklifts<\/b><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ol>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Check the engine oil and coolant. The engine is one of the most expensive parts of a forklift and keeping the amount of fluid at the correct levels keeps it healthy.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Check the brake fluid and make sure it is at the correct level.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Engine belts and hoses must be in good condition.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">The radiator and air filter must also be in good condition.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">The bonnet lock must be secure.<\/span><\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Mantenimiento_de_montacargas_de_gas_LP\"><\/span><b>LPG forklift maintenance<\/b><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ol>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Make sure that the gas tank is correctly mounted.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Check the tank for damage and\/or leaks. If you find white frost, strong odour and\/or hear a hissing sound, there could be a leak.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">The exhaust valve should be pointing upwards, ensuring that the tank is correctly aligned with the forklift truck to avoid accidents and ensure that most of the gas is consumed.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Hoses and belts must be in good condition.<\/span><\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Lista_de_verificacion_mientras_se_maneja_un_montacargas\"><\/span><b>Checklist while operating a forklift truck<\/b><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Make sure the steering, throttle and brakes are working properly.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Check that the gears operate correctly both front and rear.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Make sure the lift is working and has the proper tilt.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Check that the horn, lights and back-up alarm are working.<\/span><\/li>\n<\/ul>\n<div class=\"alert alert-warning\"><b>Note: <\/b><span style=\"font-weight: 400;\">check these steps while the forklift is running. The above assessments and\/or recommendations are just some of the tips you can follow as general guidance for the maintenance of electric and internal combustion forklifts. They are based on information provided to us by many maintenance, logistics and operations managers and relate to working conditions in the industry.<\/span><\/div>\n<p><span style=\"font-weight: 400;\">For a more complete guide, please see <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/reducir-costes-de-operacion-de-montacargas-con-el-monitoreo-de-condiciones\/\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>how to reduce forklift operating costs with condition monitoring<\/strong><\/a> and even access to the details of an adequate <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/plan-de-mantenimiento-de-montacargas-electricos-y-de-combustion\/\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>maintenance plan for electric and combustion forklift trucks<\/strong><\/a>, <\/span><a href=\"https:\/\/koi-3QNFFA4OII.marketingautomation.services\/net\/m?md=1hu2UUuQ0QrwApavxq%2BKeXOntDiuzdVO\" target=\"_blank\" rel=\"noopener noreferrer\"><b>subscribe to the Technology for Industry newsletter<\/b><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>\u00bfSab\u00edas que algunos gerentes de operaciones y log\u00edstica valoran el coste del tiempo de inactividad de los montacargas el\u00e9ctricos y de combusti\u00f3n en miles de euros por minuto? S\u00ed, por &hellip;<\/p>","protected":false},"author":2,"featured_media":25623,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[496],"tags":[],"class_list":["type-post","category-equipos-industriales","CTA-newsletter","CTA-tpi","cliente-atlas","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Gu\u00eda de mantenimiento de montacargas el\u00e9ctricos y de combusti\u00f3n<\/title>\n<meta name=\"description\" content=\"Gu\u00eda de mantenimiento de montacargas el\u00e9ctricos y de combusti\u00f3n, conoce las recomendaciones que puedes seguir para optimizar su rendimiento 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