{"id":25675,"date":"2020-07-23T15:00:12","date_gmt":"2020-07-23T15:00:12","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=25675"},"modified":"2022-08-22T14:35:15","modified_gmt":"2022-08-22T14:35:15","slug":"como-las-tecnicas-de-mantenimiento-predictivo-superan-cualquier-accion-preventiva","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/como-las-tecnicas-de-mantenimiento-predictivo-superan-cualquier-accion-preventiva\/","title":{"rendered":"How predictive maintenance techniques outperform any preventive action"},"content":{"rendered":"<p class=\"p1\">Predictive maintenance techniques can help to fix a problem very well before it happens. This needs to be clear, because plants that perform time-based maintenance generally spend more money per year than those that use predictive maintenance techniques. Blind scheduling of repairs means that you are probably paying for an unnecessary repair of a machine in good condition.<\/p>\n<p class=\"p1\">The most common unnecessary repair is where components are replaced after many hours of service. In plants, bearings that are in absolutely good condition are replaced simply because they have been in use for a set period of time; this is a waste of money and maintenance resources that can be solved with the implementation of a <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/formas-de-disminuir-costes-industriales-usando-tecnicas-de-mantenimiento-predictivo\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\"><b>predictive maintenance techniques<\/b><\/span><\/a> as the <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/que-es-el-analisis-de-vibraciones-en-equipos-y-maquinas-industriales\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\"><b>vibration analysis<\/b><\/span><\/a>, the <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/que-tan-precisa-debe-ser-la-alineacion-de-ejes-de-maquinas-rotativas\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\"><b>alignment of machine shafts<\/b><\/span><\/a> or oil analysis. There are plants where equipment is stopped and exchanged for spare parts just because a calendar says it's time to do it.<\/p>\n<p class=\"p1\">It is not a good idea to make substitutions and subsequent shutdowns without justification. You are tied to maintenance personnel and their impact on production; moreover, an electric motor constantly starting and stopping induces electrical faults. Why run the risk of performing maintenance shutdowns without being certain that the equipment actually needs it?<\/p>\n<div class=\"alert alert-warning\">Time-based maintenance programmes also see their costs increase when equipment problems occur between scheduled repairs.<\/div>\n<p class=\"p1\">This is when the time-based maintenance programme becomes a reactive maintenance programme. Now you see even higher costs; you may need to bring in maintenance personnel from other areas; you may need to pay extra time or a premium to a supplier for making an emergency call; and you may need to expedite the shipment of a spare part. There are countless ways for costs to increase in this situation.<\/p>\n<div class=\"alert alert-warning\">The maintenance baseline is where the <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/tecnologias-de-monitoreo-de-condiciones-y-mantenimiento-predictivo-como-justificar-su-inversion\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\"><b>condition monitoring<\/b><\/span><\/a>, Whether contracted or hybrid, it saves money.<\/div>\n<p class=\"p1\">By avoiding time-based maintenance and working when the analysis from the application of predictive maintenance techniques indicates it, plants typically save 16 to 20 times the cost of the monitoring programme itself.<\/p>\n<p class=\"p1\">Increasingly, a growing number of facilities are improving uptime and productivity while simultaneously reducing maintenance costs; they are doing this by removing the concept of preventive (time-based) maintenance in favour of preventive (just-in-time) maintenance.<\/p>\n<p class=\"p1\">Shift towards a programme of predictive maintenance techniques and get management to approve the necessary budget for a routine maintenance programme. <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/como-obtener-lo-maximo-de-tus-activos-industriales-con-un-programa-de-condition-monitoring\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\"><b>condition monitoring<\/b><\/span><\/a> should be one of the main objectives of the new <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/que-esta-afectando-a-tu-presupuesto-de-mantenimiento-industrial\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\"><b>industrial maintenance management<\/b><\/span><\/a>.<\/p>\n<p class=\"p1\">To find out more about predictive maintenance techniques, we invite you to review <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/equipos-de-alineacion-de-ejes-con-laser-como-la-desalineacion-influye-en-el-consumo-de-energia\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\"><b>how misalignment influences the energy consumption of laser equipment<\/b><\/span><\/a>as well as to <a href=\"https:\/\/koi-3QNFFA4OII.marketingautomation.services\/net\/m?md=1hu2UUuQ0QrwApavxq%2BKeXOntDiuzdVO\" target=\"_blank\" rel=\"noopener noreferrer\"><span class=\"s1\"><b>subscribe to our newsletter<\/b><\/span><\/a>The newsletter will provide you with the best practices to achieve positive results within your plant.<\/p>","protected":false},"excerpt":{"rendered":"<p>Predictive maintenance techniques can help to solve a problem very well before it happens. This needs to be clear, because plants that perform maintenance based on predictive maintenance ...<\/p>","protected":false},"author":2,"featured_media":25676,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[140],"tags":[],"class_list":["type-post","category-mantenimiento-industrial","CTA-newsletter","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>C\u00f3mo las t\u00e9cnicas de mantenimiento predictivo superan al preventivo<\/title>\n<meta name=\"description\" content=\"Las plantas que realizan el mantenimiento basado en el tiempo gastan m\u00e1s dinero que aquellas 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