{"id":26993,"date":"2022-07-18T09:00:13","date_gmt":"2022-07-18T09:00:13","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=26993"},"modified":"2025-07-22T11:47:47","modified_gmt":"2025-07-22T11:47:47","slug":"smart-manufacturing-in-the-food-sector","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/manufactura-inteligente-en-el-sector-de-alimentos\/","title":{"rendered":"Smart manufacturing in the food sector"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_85 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Contents\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/manufactura-inteligente-en-el-sector-de-alimentos\/#%C2%BFQue_necesitamos_para_aprovechar_todo_el_poder_de_la_informacion\" >What do we need to harness the full power of information?<\/a><ul class='ez-toc-list-level-5' ><li class='ez-toc-heading-level-5'><ul class='ez-toc-list-level-5' ><li class='ez-toc-heading-level-5'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/manufactura-inteligente-en-el-sector-de-alimentos\/#La_Manufactura_Inteligente_mejora_la_utilizacion_de_los_activos\" >Smart Manufacturing improves asset utilisation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-5'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/manufactura-inteligente-en-el-sector-de-alimentos\/#La_evolucion_a_una_manufactura_inteligente_mejora_el_rendimiento\" >Evolution to smart manufacturing improves performance<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-5'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/manufactura-inteligente-en-el-sector-de-alimentos\/#Aumenta_la_productividad_de_la_mano_de_obra_y_gestiona_su_disponibilidad\" >Increases labour productivity and manages labour availability<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-5'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/manufactura-inteligente-en-el-sector-de-alimentos\/#Optimiza_la_gestion_de_recursos\" >Optimises resource management\u00a0<\/a><\/li><\/ul><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/tecnologiaparalaindustria.com\/en\/manufactura-inteligente-en-el-sector-de-alimentos\/#Consideraciones_a_tener_en_cuenta_en_un_proyecto_de_produccion_inteligente\" >Considerations to take into account in a smart production project<\/a><\/li><\/ul><\/nav><\/div>\n<p>Today's food and beverage manufacturing companies face many challenges in a complex environment that demands continuous improvement in productivity and efficiency.<\/p>\n<p>The main challenges facing companies in the sector are:<\/p>\n<ul>\n<li>Need to respond quickly to changing markets and the tastes of consumers who are more connected and informed than ever before.<\/li>\n<li>Increased pressure to compete with online suppliers or specialised producers<\/li>\n<li>Need to comply with new regulations for increased traceability<\/li>\n<\/ul>\n<p>In order to remain competitive in manufacturing, the company has evolved to achieve a <b style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal);\">smart manufacturing in the food sector.<\/b><span style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal); font-weight: var(--body-font-weight,unset);\">\u00a0This connected, information-driven manufacturing is creating new opportunities to help better understand and benefit from operations.<\/span><\/p>\n<p>By connecting previously siloed processes, smart manufacturing enables a single view of operations within an organisation and seamless communication between people, data and assets. With improvements in real-time collaboration and continuous process optimisation, smart manufacturing keeps operations moving and frees up time to focus on solving other problems.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"%C2%BFQue_necesitamos_para_aprovechar_todo_el_poder_de_la_informacion\"><\/span><b>What do we need to harness the full power of information?<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Smart manufacturing takes advantage of the\u00a0<a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/6-tecnologias-de-la-industria-4-0-para-el-sector-manufacturero-que-han-transformado-el-negocio\/\" target=\"_blank\" rel=\"noopener\" data-saferedirecturl=\"https:\/\/www.google.com\/url?q=https:\/\/tecnologiaparalaindustria.com\/6-tecnologias-de-la-industria-4-0-para-el-sector-manufacturero-que-han-transformado-el-negocio\/&amp;source=gmail&amp;ust=1657884147532000&amp;usg=AOvVaw3bSH8yElyOKpTU-03eRrE5\">cutting-edge Industry 4.0 technologies<\/a>\u00a0to optimise manufacturing and provides the ability to access, analyse and act on operational information. However, to get the most out of this information, you must have a converged network architecture connecting IT and plant systems.<\/p>\n<p>This architecture implies that the enterprise is a \u201cconnected enterprise\u201d and helps to simplify the operation of systems and streamline the coordination of data from various sources in operations. This can be achieved through the following:<\/p>\n<ul>\n<li><b>Internet of Things (IoT)<\/b>Data that until now has only been available in machines, processes and the supply chain can be accessed via smart devices connected to the Internet.<\/li>\n<li><b style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal);\">Wireless networks and mobility technologies<\/b><span style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal); font-weight: var(--body-font-weight,unset);\">They create new ways of communication and collaboration by allowing data to be accessed and captured from almost anywhere.<\/span><\/li>\n<li><b style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal);\">Secure network infrastructure<\/b><span style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal); font-weight: var(--body-font-weight,unset);\">Based on Industrial Ethernet protocols, it enables real-time, seamless data and communications sharing across the enterprise.<\/span><\/li>\n<li><b style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal);\">Big data and data analysis<\/b><span style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal); font-weight: var(--body-font-weight,unset);\">They help manage massive amounts of data from across the enterprise and contextualise it into actionable information.<\/span><\/li>\n<\/ul>\n<p>Therefore, the integration of smart technology into manufacturing processes can significantly improve the way a company produces. Let's take a look at the advantages of<b>\u00a0smart manufacturing in the food sector:<\/b><\/p>\n<h5><span class=\"ez-toc-section\" id=\"La_Manufactura_Inteligente_mejora_la_utilizacion_de_los_activos\"><\/span><b>Smart Manufacturing improves asset utilisation<\/b><span class=\"ez-toc-section-end\"><\/span><\/h5>\n<p>Analysis of integrated systems and data from a variety of sources can improve operations and drive efficiency, transforming food and beverage production.<\/p>\n<ul>\n<li><b>Better intelligence<\/b>The ability to know in real time parameters (temperature, pressure, cooking time and clean-in-place) helps to create a more proactive approach to food safety and quality as well as facilitating regulatory compliance.<\/li>\n<li><b style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal);\">Enterprise Manufacturing Intelligence (EMI)<\/b><span style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal); font-weight: var(--body-font-weight,unset);\">EMI software organises, correlates and presents production information to help operators detect problems and make adjustments in real time. Dashboards display the performance of a machine or line, and notifications alert workers if production parameters exceed preset limits.<\/span><\/li>\n<li><b style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal);\">Improved control<\/b><span style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal); font-weight: var(--body-font-weight,unset);\">A modern distributed control system (DCS) integrates all automation processes into a single plant-wide system. DCS functions such as model predictive control (MPC), alarm management and batch management can help improve plant efficiency and operational performance. Virtualised servers and workstations can help reduce IT investments, improve uptime and extend life cycles.<\/span><\/li>\n<li><b style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal);\">Intelligent machines<\/b><span style=\"color: var(--body-color,var(--color-body)); font-family: var(--body-font-family,unset); font-size: var(--body-font-size,var(--font-size-md)); font-style: var(--body-font-style,normal); font-weight: var(--body-font-weight,unset);\">Smart devices provide manufacturers with access to their own data. Real-time data can be recorded and analysed to help workers make better decisions and optimise the entire manufacturing process.<\/span><\/li>\n<\/ul>\n<h5><span class=\"ez-toc-section\" id=\"La_evolucion_a_una_manufactura_inteligente_mejora_el_rendimiento\"><\/span><b>Evolution to smart manufacturing improves performance<\/b><span class=\"ez-toc-section-end\"><\/span><\/h5>\n<div>\n<p>Smart manufacturing offers opportunities to track performance throughout production and provides deeper insight into key production areas to show where operations can improve.<\/p>\n<p>They also provide flexibility and help to respond quickly to changing situations and external pressure, including the ability to respond to supply chain developments to improve on-demand production, as well as to help prevent and, if necessary, manage recalls.<\/p>\n<p>Software tools used in smart manufacturing operations include:<\/p>\n<ul>\n<li><a href=\"https:\/\/mesautomation.com.mx\/sistemas-de-ejecucion-de-manufactura\/\" target=\"_blank\" rel=\"noopener\" data-saferedirecturl=\"https:\/\/www.google.com\/url?q=https:\/\/mesautomation.com.mx\/sistemas-de-ejecucion-de-manufactura\/&amp;source=gmail&amp;ust=1657884147532000&amp;usg=AOvVaw1EPuxRLW9NHYcQkn1pAZBj\">Manufacturing Execution System (MES) software<\/a>Automates data collection for deeper and more immediate insight into production. Improves decision making in operations, commodity market and raw materials to help manage material variation and improve yield. It also involves a robust food safety\/quality system and helps track ingredients.<\/li>\n<li>Manufacturing intelligence software (EMI): Consolidates data from many sources within operations and provides reports and analysis to help drive performance. Quality managers can review production events and monitor work cells to track first-pass performance. Plant managers can monitor performance as part of plant-wide data and metrics tracking.<\/li>\n<li>Line integration systems: Help configure, monitor and analyse line performance from a standard operator station, so that production equipment can be deployed and optimised quickly.<\/li>\n<li>Model Predictive Control (MPC) software: Uses predictive models to calculate optimal set points during production. Continuously monitors multiple parameters to maximise equipment performance and better manage complex processes.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<\/div>\n<h5><span class=\"ez-toc-section\" id=\"Aumenta_la_productividad_de_la_mano_de_obra_y_gestiona_su_disponibilidad\"><\/span><b>Increases labour productivity and manages labour availability<\/b><span class=\"ez-toc-section-end\"><\/span><\/h5>\n<div>\n<p>The application of <a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/4-estrategias-para-una-fabricacion-inteligente\/\" target=\"_blank\" rel=\"noopener\" data-saferedirecturl=\"https:\/\/www.google.com\/url?q=https:\/\/tecnologiaparalaindustria.com\/4-estrategias-para-una-fabricacion-inteligente\/&amp;source=gmail&amp;ust=1657884147532000&amp;usg=AOvVaw2aGZ1KrLJJZV-ow7fkviHn\">strategies for smart manufacturing<\/a>\u00a0can also bring benefits in workforce management, improving productivity while protecting workers.  Older, more experienced workers are retiring and younger, less experienced workers are taking their place, and smart manufacturing can manage these challenges well.<\/p>\n<ul>\n<li>Labour utilisation: Smart manufacturing gives access to real-time data that is contextualised and relevant to the work being done to create frictionless productivity.<\/li>\n<li>Worker safety: Safety systems integrated into machinery control systems can help mitigate risks. In addition, safety incident data can identify risks and adjust areas where safety-related stoppages occur.<\/li>\n<li>Workforce availability: Worker-specific instructions and contextualised production information can help reduce complexity for new workers, and mobile devices provide information in an interactive and familiar format.<\/li>\n<li>Smart manufacturing operations also allow food and beverage producers to leverage external services to supplement the existing workforce when skilled talent is not available locally, for example:<\/li>\n<li>Third-party remote monitoring services that provide continuous machine monitoring, data collection and live assistance if a maintenance team is understaffed and overwhelmed. These services are valuable for critical processes, 24\/7 operations and those in remote locations.<\/li>\n<li>Integrated engineering services to keep operations running smoothly in the event of staffing issues. Factory-trained field service professionals can provide dedicated engineering and maintenance support services and complement the skills of existing staff.<\/li>\n<li>Creating a future-ready workforce: Workers must have the knowledge and skills to design, maintain and support the network infrastructure. They must also be able to harness data that can keep lines running longer and improve productivity.<\/li>\n<\/ul>\n<h5><span class=\"ez-toc-section\" id=\"Optimiza_la_gestion_de_recursos\"><\/span><b>Optimises resource management\u00a0<\/b><span class=\"ez-toc-section-end\"><\/span><\/h5>\n<p>With smart manufacturing, resource management - water, air, gas, electricity and steam - also benefits.<\/p>\n<p>For example, the impact of the food and beverage sector on energy management is significant and smart technologies can facilitate access to energy data and increase visibility to help make smarter decisions in controlling energy use.<\/p>\n<p>With these capabilities, food and beverage manufacturers can proactively manage load requirements, improve system performance and reduce costs.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Consideraciones_a_tener_en_cuenta_en_un_proyecto_de_produccion_inteligente\"><\/span><b>Considerations to take into account in a smart production project<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<\/div>\n<div>\n<div><span style=\"color: #808080; font-family: Helvetica Neue;\"><b>\u00a0<\/b><\/span><\/div>\n<p>While smart manufacturing offers multiple benefits, it also requires a broader approach to security. Seamless connectivity and smart devices can lead to security threats. A security programme must extend from the enterprise, down to the plant level, and to all end devices.<\/p>\n<p>For the food and beverage industry, safety must be present in the processes, equipment and people responsible for keeping products safe and ensuring high quality.<\/p>\n<p>In short, smart manufacturing has the ability to completely transform food and beverage manufacturing operations by providing access to relevant, real-time information that helps make the right decisions to improve processes. Therefore,\u00a0<b>smart manufacturing in the food sector\u00a0<\/b>is the key to staying ahead in a constantly changing industry and world.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>En la actualidad, las empresas dedicadas a la fabricaci\u00f3n de alimentos y bebidas, se enfrentan a muchos retos en un entorno complejo que les exige una mejora continua de la &hellip;<\/p>","protected":false},"author":2,"featured_media":26994,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[472],"tags":[],"class_list":["type-post","category-automatizacion-y-control","CTA-tpi","CTA-trazabilidad-inteligente-newsletter","cliente-mes-automation","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Soluciones de Manufactura inteligente en el sector de alimentos<\/title>\n<meta name=\"description\" content=\"Gu\u00eda definitiva de tecnolog\u00edas, equipos y soluciones de Manufactura inteligente en el sector de alimentos para incrementar la 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