{"id":2727,"date":"2019-09-09T09:00:29","date_gmt":"2019-09-09T09:00:29","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=2727"},"modified":"2025-07-22T11:51:33","modified_gmt":"2025-07-22T11:51:33","slug":"acciones-para-mejorar-la-productividad-de-fabricas-de-llantas-con-soluciones-de-la-industria-4-0","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/acciones-para-mejorar-la-productividad-de-fabricas-de-llantas-con-soluciones-de-la-industria-4-0\/","title":{"rendered":"Actions to improve tyre factory productivity with Industry 4.0 solutions"},"content":{"rendered":"<p><b>Improving the productivity of tyre factories<\/b><span style=\"font-weight: 400;\"> is one of the challenges facing this sector, because they must maximise production capacity and efficiency, which means they require greater control over the material flow process, i.e. visibility all the way from raw materials all the way to the finished product.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">They need traceability on all materials in their facilities, including WIP (\u201cWork In Progress\u201d) that allows them to ensure component availability to 100% for all downstream production. In other words, tyre manufacturers today need specialised systems, equipment and processes to meet these modern challenges.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">External challenges derived from the demands of customers and the market, and internal challenges that lie in the movement of materials and the optimisation of processes within the constraints of production demands. As well as the challenge to the new demands of e-commerce to which many consumers are accustomed, therefore, in order to improve the productivity of tyre factories, Industry 4.0 solutions must be incorporated.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Tyre plants must adapt, especially as the rest of the industry embraces the next generation of systems powered by robotics, computers and the Internet of Things (IoT). These automated, internet-connected solutions can help manufacturers to:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Operate with high efficiency,<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Improve and optimise production capacity, and<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Ensure full control over production and distribution.<\/span><\/li>\n<\/ul>\n<div class=\"alert alert-info\" style=\"font-weight: 400;\">New technologies are constantly emerging to improve the productivity of tyre factories, which implies for these companies to invest, adapt and transform the way, otherwise they will be left for history, this is better known as facing the \u201cindustrial revolutions\u201d to date the world has experienced three and we are currently in the midst of the fourth industry 4.0, which sees robots, computers and IoT.<\/div>\n<p><span style=\"font-weight: 400;\">In these new environments, companies have the capacity to not only use the <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/category\/automatizacion\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>automation<\/b><\/a><span style=\"font-weight: 400;\"> for high throughput, repeatable tasks, but also leverage sensors to capture data on what automated tools and robots are doing and affect the process as such.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">It is important to clarify that the goal of Industry 4.0 is to create smarter companies with the ability to pivot, adapt and innovate based on data. As a result, all industries, including tyre manufacturing and distribution, recognise the technological potential of Industry 4.0 and are upgrading their plants to maximise the benefits and gain an edge over the competition.\u00a0<\/span><\/p>\n<div class=\"alert alert-secondary\" style=\"font-weight: 400;\">For example, in modern Industry 4.0-enabled tyre facilities, manufacturers can control as well as track raw materials and WIP through various production processes to outbound shipment with high efficiency and accuracy. Organisations can use this data captured in a controlled system to find ways to improve tyre factory productivity and reorganise their robot operations in real time.<\/div>\n<p>&nbsp;<\/p>\n<h3><b>Defining the cyber-physical environment to improve the productivity of tyre factories<\/b><span style=\"font-weight: 400;\">\u00a0<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Using a combination of automation hardware, sensors and advanced control systems, tyre manufacturers can collect data to understand what is happening in their facilities and improve productivity, feeding real data into the system to automatically provide analysis that allows them to optimise operations.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">They can have full control and traceability over the material and data flow within their facilities as follows:\u00a0<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\"><b>A physical network of interconnected hardware\/equipment<\/b><span style=\"font-weight: 400;\">, which includes automated guided vehicles (AGVs), mobile robots, gantry robots, articulated robots, monorail transfers, automated storage and retrieval systems (AS\/RS), conveyors, etc.<\/span><br \/>\n<span style=\"font-weight: 400;\">These systems are used to move raw materials, compounds, components, green tyres and cured tyres from one process step to another with precision and smoothness to improve quality.<\/span><span style=\"font-weight: 400;\">With these flexible robotic systems it is possible to implement the delivery of tyres in the correct sequence to outbound shipping trucks, which helps to minimise the space needed for order picking, truck delivery times and of course to improve the productivity of tyre factories.<\/span><span style=\"font-weight: 400;\">While the hardware is integrated with barcode scanners, vision systems, laser scanners and other technologies that collect and send sensory data to software and solutions in the cyber network.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>A cybernetic network that links everything together electronically and manages the flow of information throughout the plant.<\/b><span style=\"font-weight: 400;\">, In this case, all equipment and subsystems are electronically interconnected to a higher level control system, which is able to monitor, evaluate and adapt the performance.<\/span><br \/>\n<span style=\"font-weight: 400;\">It can therefore be said that it has the same <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/8-funcionalidades-de-un-software-mes-para-operaciones-industriales-que-no-estas-aprovechando\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>functionalities of an MES software for food factories<\/b><\/a><span style=\"font-weight: 400;\">, which orchestrates activity, collects and tracks production data throughout the process. These systems take real-time sensory data from machines to guide optimised, improved intralogistics, WIP, and inventory management decisions, thereby improving tyre factory productivity and throughput.<\/span><\/p>\n<div class=\"alert alert-info\" style=\"font-weight: 400;\">These cyber-physical environments help solve the modern challenges faced by tyre manufacturers towards error-free, efficient and high quality production. <span style=\"font-weight: 400;\">to highly flexible distribution.<\/span><\/div>\n<\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Discussions of automation and Industry 4.0 can seem overwhelming for some tyre manufacturing plants and may seem like a distant consideration given the age of equipment such as legacy facilities. However, Industry 4.0 is modular and easy, it does not handle an \u00aball or nothing\u00bb approach. Any facility can start making moves in this environment.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">To find out <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/5-aplicaciones-de-un-sistema-mes-industrial-que-debes-tener-en-tu-fabrica\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>5 applications of an Industrial MES system you must have in your plant<\/b><\/a><span style=\"font-weight: 400;\"> with which you can improve the productivity of tyre factories with Industry 4.0 solutions, subscribe to the <\/span><a href=\"https:\/\/koi-3QNFFA4OII.marketingautomation.services\/net\/m?md=1hu2UUuQ0QrwApavxq%2BKeXOntDiuzdVO\" target=\"_blank\" rel=\"noopener noreferrer\"><b>Technology for Industry Newsletter<\/b><\/a><span style=\"font-weight: 400;\">, The new solutions available on the market to optimise your plant's operations, such as the four new solutions available on the market, will be presented in this newsletter. <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/4-tecnologias-de-automatizacion-en-la-industria-automotriz-mas-utilizadas\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>most widely used automation technologies in the automotive industry<\/b><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><a href=\"https:\/\/recursos.tecnologiaparalaindustria.com\/newsletter?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-2307 size-full\" src=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA.png\" alt=\"Technology newsletter for industry - Increasing machine efficiency\" width=\"2400\" height=\"1200\" srcset=\"https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA-18x9.png 18w, 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https:\/\/tecnologiaparalaindustria.com\/wp-content\/uploads\/2019\/03\/CTA.NEWSLETTER-TECNOLOGIA-PARA-LA-INDUSTRIA.png 2400w\" sizes=\"auto, (max-width: 2400px) 100vw, 2400px\" \/><\/a><\/p>","protected":false},"excerpt":{"rendered":"<p>Improving the productivity of tyre factories is one of the challenges facing this sector, because they have to maximise production capacity and efficiency, which is one of the ...<\/p>","protected":false},"author":2,"featured_media":2730,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[472],"tags":[],"class_list":["type-post","category-automatizacion-y-control","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO 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