{"id":2853,"date":"2019-11-08T09:00:34","date_gmt":"2019-11-08T09:00:34","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=2853"},"modified":"2025-07-22T12:02:36","modified_gmt":"2025-07-22T12:02:36","slug":"tecnologias-de-monitoreo-de-condiciones-y-mantenimiento-predictivo-como-justificar-su-inversion","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/tecnologias-de-monitoreo-de-condiciones-y-mantenimiento-predictivo-como-justificar-su-inversion\/","title":{"rendered":"Condition monitoring and predictive maintenance technologies: how to justify your investment"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">There are two different types of organisations when investing in condition monitoring and predictive maintenance technologies: those that are successful in using this technology and those that are not.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you are thinking of implementing an online condition monitoring programme for the <\/span><a href=\"\/\/tecnologiaparalaindustria.com\/en\/analisis-de-vibraciones-para-reducir-los-costes-operativos\/\"><b>vibration analysis to help reduce operating costs<\/b><\/a><span style=\"font-weight: 400;\">\u00a0or if you have already initiated one where you have not yet achieved a return on investment (ROI), we recommend that you take a look at your maintenance management processes to determine if your organisation and your technical team are able to achieve the appropriate ROI through the use of condition monitoring and predictive maintenance technologies.<\/span><\/p>\n<div class=\"alert alert-warning\"><span style=\"font-weight: 400;\">A\u00a0<\/span><a href=\"\/\/tecnologiaparalaindustria.com\/en\/pasos-para-actualizar-tu-programa-de-mantenimiento-predictivo-industrial-y-mejorar-la-rentabilidad-del-departamento\/\"><b>online condition monitoring programme<\/b><\/a><span style=\"font-weight: 400;\"> not only saves costs for repairs and maintenance in a plant, but also increases the profitability of the plant, as the remaining service life of the machines is utilised to the full.<\/span><\/div>\n<p><span style=\"font-weight: 400;\">The main benefit of using condition monitoring and predictive maintenance technologies lies in their ability to permanently measure vibration through strategically installed sensors on critical equipment and machines to help detect catastrophic failures in time.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Keep in mind that a breakdown evolves until it becomes catastrophic. If we detect it early, before it develops, we can plan and carry out the appropriate corrective measures with regard to the timely availability of spare parts, the planning of personnel and work orders, as well as repairs during planned plant shutdowns.<\/span><\/p>\n<div class=\"alert alert-secondary\" style=\"font-weight: 400;\">The reality is that every company must be able to know what their hourly production cost is, what the labour cost of their maintenance staff is, assuming they are doing overtime or a task that was not originally planned, and how many unplanned shutdowns they have on average per year.<\/div>\n<p><span style=\"font-weight: 400;\">This information will provide an indication of the size of the improvement opportunity that employing condition monitoring and predictive maintenance technologies represents in monetary terms. Knowing these costs, it is very easy to compare them with the investment that represents a\u00a0<\/span><a href=\"\/\/tecnologiaparalaindustria.com\/en\/monitoreo-de-condiciones-online-para-el-mantenimiento-predictivo-como-impacta-positivamente-en-la-planta\/\"><b>online condition monitoring system<\/b><\/a><span style=\"font-weight: 400;\">\u00a0to make a purchasing decision.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">There are some facilities that have high expenditures on preventive maintenance activities. Preventive maintenance activities are understood as having to change parts and carry out planned shutdowns in case a failure occurs.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Many of the parts that are replaced may be fine and have a longer lifetime. Many of the shutdowns may not even be justified yet and unnecessary and high costs are incurred by having to make more shutdowns than necessary.\u00a0<\/span><\/p>\n<div class=\"alert alert-warning\" style=\"font-weight: 400;\">Condition monitoring and predictive maintenance technologies help to ensure that it is not necessary to stop the machine more than necessary and to maximise the service life of its components and parts. On the other hand, it is possible that between so many interventions on a machine, assembly errors are made and spare parts or parts are not properly positioned. In this case, the technician would be inducing a failure.<\/div>\n<p><span style=\"font-weight: 400;\">It is true that planned shutdowns for preventive maintenance help to reduce unplanned shutdowns, but they also carry with them the cost of unavailability that reduces production capacity. Condition monitoring and predictive maintenance technologies will help determine the ideal number of planned shutdowns to optimise production.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Return on Investment (ROI) is a divisive factor among industrial maintenance management professionals. With budget cuts and staff shortages, plant managers have to rely on technologies such as condition monitoring to optimise their resources. Unfortunately, many maintenance managers still do not measure the return on maintenance investments and the technologies they purchase.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you are interested in learning more about the relevance of using online condition monitoring and predictive maintenance technologies for your plant and how it can help you in identifying failures, interpreting their causes, locating affected components, optimising spare parts stocks and planning maintenance measures, please contact us. We invite you to\u00a0<\/span><a href=\"\/\/recursos.tecnologiaparalaindustria.com\/newsletter?utm_source=Newsletter&amp;utm_medium=Cta_web&amp;utm_campaign=Newsletter_cta_web\" target=\"_blank\" rel=\"noopener noreferrer\"><b>subscribe to our Newsletter<\/b><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>Hay dos tipos diferentes de organizaciones al momento de invertir en tecnolog\u00edas de monitoreo de condiciones y mantenimiento predictivo: las que tienen \u00e9xito en el uso de esta tecnolog\u00eda y &hellip;<\/p>","protected":false},"author":2,"featured_media":2854,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[140],"tags":[],"class_list":["type-post","category-mantenimiento-industrial","CTA-newsletter","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Tecnolog\u00edas de monitoreo de condiciones y mantenimiento predictivo<\/title>\n<meta name=\"description\" content=\"Conoce la pertinencia de las tecnolog\u00edas de monitoreo de condiciones y mantenimiento predictivo para su planta y el ROI que puedes conseguir.\" \/>\n<meta name=\"robots\" content=\"index, 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