{"id":2934,"date":"2019-12-20T09:00:21","date_gmt":"2019-12-20T09:00:21","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=2934"},"modified":"2025-07-22T12:05:54","modified_gmt":"2025-07-22T12:05:54","slug":"tendencias-para-alcanzar-grandes-ahorros-de-energia-en-plantas-industriales","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/en\/tendencias-para-alcanzar-grandes-ahorros-de-energia-en-plantas-industriales\/","title":{"rendered":"Trends to achieve high energy savings in industrial plants"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">Today, in order to achieve large energy savings in industrial plants, new technologies based on the connection of smart devices are being implemented, allowing organisations to easily collect valuable information from machines.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Now, the <\/span><b>energy consumption data<\/b><span style=\"font-weight: 400;\"> can be securely collected, tracked and shared, as well as production data. Equipped with this information, plant operators and managers can make adjustments to machines and processes to support smarter and more efficient energy use.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">However, purchasing more energy-efficient equipment is one thing, while understanding how to use it to achieve energy savings in industrial plants is another. Information-enabled operations can help operations and production managers optimise their energy consumption and reduce energy-related costs, using two key metrics:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Energy consumption per unit of output, and<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Operational energy performance.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Energy consumption per unit of output can help industries understand energy intensity (Intensity=kW\/unit of output) and the extent to which energy contributes to the cost of specific assets and processes. Operations can use this information to establish baselines to measure improvements and identify scenarios where more information is needed.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Operational energy performance can help operations managers understand energy efficiency (efficiency=productive energy\/total energy) by comparing the energy consumed during manufacturing against the total energy consumed during a set period of time.<\/span><\/p>\n<div class=\"alert alert-warning\" style=\"font-weight: 400;\">Only energy consumed during production could qualify as operational energy, while energy consumed during changeovers, quality sampling and machine servicing could be considered non-productive energy and be applied to the total energy per period.<\/div>\n<p>&nbsp;<\/p>\n<h3><b>What is the best alternative to achieve energy savings in industrial plants?<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">The global industrial sector consumes approximately half of the world's total energy supply. Amidst these high usage rates and constantly fluctuating energy prices, it is no surprise that manufacturers are working to improve the energy efficiency of their facilities as a key action as they move forward in their efforts to reduce costs.<\/span><\/p>\n<div class=\"alert alert-warning\" style=\"font-weight: 400;\">Common initiatives include carrying out energy improvement projects and upgrading HVAC systems.<\/div>\n<p><span style=\"font-weight: 400;\">By now, however, many organisations have exhausted the industrial plant energy savings options available to them and are at a point where energy costs are considered an expense that can no longer be controlled. Fortunately, energy savings can be achieved in industrial plants through the <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/11-resultados-de-la-alineacion-de-ejes-en-maquinas-rotativas\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>shaft alignment on rotating machines<\/b><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">It has long been known among production and maintenance managers that the energy consumption of a motor is lower when it is aligned than when it is misaligned. Several studies have been carried out on this subject and have shown varied results. Energy savings in industrial plants, specifically in aligned machines, range from 1% to as much as 10%.<\/span><\/p>\n<blockquote><p><span style=\"font-weight: 400;\">Many companies are still ignorant of the energy savings in industrial plants mainly due to alignment. However, they do have an intuitive sense, which tells them that a machine with less stress to overcome, due to misalignment, will have lower energy consumption.<\/span><\/p><\/blockquote>\n<p><span style=\"font-weight: 400;\">However, in the field, there are many variables at play that can affect energy consumption, such as engine efficiency, load, <\/span><a href=\"https:\/\/tecnologiaparalaindustria.com\/en\/diferencias-entre-usar-variadores-de-frecuencia-para-el-control-de-flujo-en-bombas-y-valvulas-de-control\/\" target=\"_blank\" rel=\"noopener noreferrer\"><b>frequency variators<\/b><\/a><span style=\"font-weight: 400;\">The following criteria should be taken into account: type of coupling, type of coupling, proper installation, proper lubrication, wear condition of components, appropriate design for the service, etc.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you are interested in finding out more about how to achieve high energy savings in industrial plants, we invite you to <\/span><a href=\"https:\/\/koi-3QNFFA4OII.marketingautomation.services\/net\/m?md=1hu2UUuQ0QrwApavxq%2BKeXOntDiuzdVO\" target=\"_blank\" rel=\"noopener noreferrer\"><b>subscribe to our Newsletter<\/b><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>En la actualidad, para alcanzar grandes ahorros de energ\u00eda en plantas industriales, se est\u00e1n implantando nuevas tecnolog\u00edas basadas en la conexi\u00f3n de dispositivos inteligentes, lo que permite a las organizaciones &hellip;<\/p>","protected":false},"author":2,"featured_media":2935,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[140],"tags":[],"class_list":["type-post","category-mantenimiento-industrial","CTA-eficiencia-energetica","CTA-repinel","cliente-repinel","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Tendencias para alcanzar ahorros de energ\u00eda en plantas industriales<\/title>\n<meta name=\"description\" content=\"Entre las tendencias para alcanzar grandes ahorros de energ\u00eda en plantas industriales se encuentra la alineaci\u00f3n de ejes.\" \/>\n<meta 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