{"id":1374,"date":"2018-03-22T09:00:21","date_gmt":"2018-03-22T09:00:21","guid":{"rendered":"https:\/\/tecnologiaparalaindustria.com\/?p=1374"},"modified":"2025-07-22T12:03:01","modified_gmt":"2025-07-22T12:03:01","slug":"les-technologies-dalignement-des-machines-tournantes-reduisent-les-couts-energetiques-jusqua-10","status":"publish","type":"post","link":"https:\/\/tecnologiaparalaindustria.com\/fr\/las-tecnologias-de-alineacion-de-maquinas-rotativas-disminuyen-hasta-un-10-los-costes-energeticos-2\/","title":{"rendered":"Les technologies d'alignement de machines tournantes r\u00e9duisent jusqu'\u00e0 10% les co\u00fbts \u00e9nerg\u00e9tiques"},"content":{"rendered":"

Les avantages des technologies d'alignement de machines tournantes sont d\u00e9j\u00e0 bien connus par de nombreuses industries qui disposent actuellement d'un bon programme de <\/span><\/span>maintenance pr\u00e9dictive des alignements d'arbres<\/b><\/span><\/span>. Dans cet article, nous vous montrons un cas pratique de calcul des \u00e9conomies sur la consommation d'\u00e9nergie, jusqu'\u00e0 10% sur chaque machine, pour une usine qui a pu \u00e9conomiser 64 159 \u20ac par an en alignant 20 machines rotatives. .<\/span><\/span><\/p>\n

Les responsables de maintenance qui ont d\u00e9ploy\u00e9 des technologies d'alignement de machines tournantes, font gagner de l'argent \u00e0 leurs usines en \u00e9conomisant sur les co\u00fbts \u00e9nerg\u00e9tiques. Cependant, bon nombre des avantages de l'alignement des machines restent encore inconnus de nombreux responsables de production et de maintenance qui n'incluent pas encore ce type d'activit\u00e9s dans leurs plans. <\/span><\/span>projets de maintenance industrielle<\/b><\/span><\/span>. Cela peut \u00eatre attribu\u00e9 \u00e0 la difficult\u00e9 de pouvoir voir le retour sur investissement (ROI) dans ce type d'activit\u00e9s. Il est beaucoup plus difficile de mesurer les co\u00fbts qui sont r\u00e9duits ou \u00e9limin\u00e9s lors de la mise en \u0153uvre de technologies d'alignement de machines tournantes, plut\u00f4t que de mesurer le co\u00fbt d'acquisition. <\/span><\/span><\/p>\n

La r\u00e9alit\u00e9 est que les machines tournantes peuvent subir un d\u00e9salignement. Des machines bien align\u00e9es lors de la phase de mise en service, et soumises \u00e0 une maintenance r\u00e9guli\u00e8re par la suite, aideront \u00e0 r\u00e9duire les co\u00fbts de maintenance et d'exploitation de l'usine \u00e0 long terme.<\/span><\/span><\/p>\n

Les machines tournantes ont une consommation d'\u00e9nergie intrins\u00e8que \u00e0 leur fonctionnement et souffrent d'inefficacit\u00e9s op\u00e9rationnelles. Les plus \u00e9videntes sont celles li\u00e9es \u00e0 la dynamique de la machine. Le d\u00e9salignement en est un, et il se g\u00e9n\u00e8re de mani\u00e8re r\u00e9p\u00e9t\u00e9e dans les machines tournantes. M\u00eame au moment de leur installation, elles se d\u00e9salignent d\u00e8s le premier d\u00e9marrage. L'objectif de tout responsable d'usine doit \u00eatre de surveiller le fonctionnement de son parc de machines, afin de corriger ces inefficacit\u00e9s op\u00e9rationnelles et ces gaspillages \u00e9nerg\u00e9tiques dus \u00e0 l'ignorance de l'importance de l'alignement. <\/span><\/span><\/p>\n

\u00c9conomies sur la consommation d'\u00e9nergie jusqu'\u00e0 10 %% sur chaque machine.<\/b><\/span><\/span><\/h3>\n

Une machine d\u00e9salign\u00e9e et dont les conditions de son environnement (amortissement, fixation m\u00e9canique et bases de la machine) ne sont pas ad\u00e9quates, entra\u00eeneront une augmentation de la vibration et une augmentation importante de la consommation d'\u00e9nergie. <\/span><\/span><\/p>\n

L'alignement nous permet de corriger les probl\u00e8mes op\u00e9rationnels dynamiques et d'analyser en profondeur les conditions environnementales, afin de r\u00e9aliser des \u00e9conomies d'\u00e9nergie allant jusqu'\u00e0 10% sur chaque machine.<\/span><\/span><\/p>\n

Certains se demanderont si r\u00e9aliser une \u00e9conomie d'\u00e9nergie de 10% par machine est significatif pour leur entreprise ?<\/span><\/span><\/p>\n

\n

Voyons un exemple :<\/span><\/span><\/p>\n

La puissance consomm\u00e9e par un moteur \u00e0 courant alternatif peut \u00eatre calcul\u00e9e \u00e0 l'aide de la formule suivante :<\/span><\/span><\/p>\n

\"Technologies<\/p>\n

O\u00f9 : <\/span><\/span><\/span><\/span><\/p>\n

kW = kilowatts <\/span><\/span><\/span><\/span><\/p>\n

Je = Courant nominal <\/span><\/span><\/span><\/span><\/p>\n

V = Tension nominale <\/span><\/span><\/span><\/p>\n

F.P. = Facteur de Puissance (habituellement consid\u00e9r\u00e9 comme 0,92, car de nombreux \u00e9quipements sont d\u00e9j\u00e0 efficaces) <\/span><\/span><\/span><\/span><\/p>\n

Si nous consid\u00e9rons un moteur de 480 V et 50 amp\u00e8res fonctionnant 8400 heures\/an avec un co\u00fbt de 0,10 \u20ac\/kWh, la puissance consomm\u00e9e sera de :<\/span><\/span><\/p>\n

\"Technologies<\/p>\n

La consommation totale serait de 8400 h\/an x 38,19 kW x 0,10 \u20ac\/kW-h = 32 079 \u20ac par an pour cette machine. L'\u00e9conomie annuelle serait de 10% soit 3 207,9 \u20ac<\/span><\/span><\/p>\n

Si se tienen 20 m\u00e1quinas como esta, el ahorro ser\u00eda de 64.159 \u20ac al a\u00f1o.<\/span><\/span><\/p>\n<\/blockquote>\n

\"Technologies<\/p>\n

La conclusion est que l'\u00e9conomie d'\u00e9nergie gr\u00e2ce aux technologies d'alignement des machines tournantes, m\u00eame avec des calculs plus conservateurs de 3%, serait toujours tr\u00e8s int\u00e9ressante, car elle repr\u00e9senterait 962 \u20ac par an par machine. Si vous avez un parc de 20 machines, l'\u00e9conomie serait de 19 240 \u20ac par an.<\/span><\/span><\/p>\n

Contr\u00f4lez-vous l'inventaire total des machines tournantes dans vos installations et leur consommation d'\u00e9nergie ? Savez-vous si elles sont align\u00e9es ? Si vous mettez en \u0153uvre un plan de maintenance pr\u00e9dictive qui inclut les technologies d'alignement des machines tournantes, vous pouvez r\u00e9aliser des \u00e9conomies allant de 3% \u00e0 10% d'\u00e9conomies par machine.<\/span><\/span><\/p>\n

Si vous souhaitez en savoir plus sur l'impact des technologies d'alignement de machines tournantes en termes d'\u00e9conomies et de retour sur investissement pour les usines industrielles, nous vous invitons \u00e0 vous abonner \u00e0 <\/span><\/span>Bulletin d'information technologique pour l'industrie<\/b><\/span><\/span><\/a><\/u><\/span><\/p>\n

\"newsletter<\/a><\/p>\n

","protected":false},"excerpt":{"rendered":"

Les avantages des technologies d'alignement des machines tournantes sont d\u00e9j\u00e0 bien connus de nombreuses industries qui disposent actuellement d'un bon programme de maintenance pr\u00e9dictive d'alignement de\u2026<\/p>","protected":false},"author":2,"featured_media":1377,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[140],"tags":[95],"class_list":["type-post","category-mantenimiento-industrial","tag-articulos","entry"],"yoast_head":"\nAhorro de energ\u00eda con tecnolog\u00edas de alineaci\u00f3n de m\u00e1quinas rotativas<\/title>\n<meta name=\"description\" content=\"Caso pr\u00e1ctico de calculo de ahorros en consumos energ\u00e9ticos de hasta un 10% 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