How to achieve greater quality control and performance improvements for an automotive supplier

Achieving greater quality control and performance improvements from an automotive supplier is possible with the implementation of traceability software. Among the significant results of this solution is the ability for any company in the production chain to remain at the forefront of production, with a stable variable in its operating costs.

With the incorporation of traceability software, companies in the automotive sector increase and improve the responsiveness of their plants, acting effectively to meet their customers' demands, while the factory operates 24 hours a day, seven days a week, according to the planned schedule.

Improvements in the performance of an automotive supplier range from the quality control area, where operators input the required data, which is then automatically collected from the Capability Maturity Model (CMM). This makes it easier for plant operators to act immediately on any alerts, because it automatically detects any trends that are outside of specification.

These alerts are one of the inherent features of traceability software. Once direct information is received from the production line itself, these pre-configured notifications are activated, leading to complete process control and allowing operators to make intelligent decisions based on the data collected.

The performance improvements of an automotive supplier are visible from the outset, as real-time production monitoring and reporting facilitate the tracking of non-conformities and the checking of SPC results.

Greater visibility is synonymous with improvements in the performance of an automotive supplier.

In a plant that maintains 24/7 operations, any interruption in the chain can impact product delivery times. By having traceability software as an ally, the organisation can be confident that its plant machinery will function at its optimal capacity within the planned times to meet customer orders.

Suitable traceability software for an automotive supplier can offer a daily report on plant behaviour and, with this information, specialists can gather data such as:

• Number of machine stops,
• Duration and reasons for stops,
• Number of pieces produced, and
• Total waste per machine.

This way, production time is optimised in automotive companies, as the work that was previously analysed and written manually is now automated and accessible in real-time. Meanwhile, company directors and their operators can count on:

• Performance output reports,
• Reports for ensure the quality of supplied products,
• Performance, and
• OEE simultaneously.

This information is crucial for directors, managers and operators, who can have reports on productive capacity, understanding potential problems and applying optimised processes, with which these improvements in the performance of an automotive supplier will be obtained immediately.

The immediate results of using traceability software that allows for performance improvements for an automotive supplier include:

Among these immediate results, the following stand out:

• Plant growth,
• Increase in the number of machines, 
• Inclusion of new products, and
• Increased operational agility, among other things.

The traceability software also records changes to production lines, saving and optimising operator work time. All this data is hosted and organised in the system and then sent by email to the shift operators to notify them of the change.

With data automation, an automotive company saves time and is prepared for market changes and innovations. Furthermore, real-time reporting through operation monitoring offers reports based on unique and reliable data sources, such as:

• OEE/TRS,
• Deterioration or downtime,
• Production line in operations and quality departments. 

All this information, organised, can be managed from any geographical location, with reference to the system of plants that are connected, operating from the traceability software, achieving proper functioning and aiming for objectives in less time, with new production targets and lower investment in raw materials.

In order to know the 7 steps to implementing traceability software in the automotive industry, as well as getting to know the key aspects of a production traceability systemsubscribe to the Technology for Industry NewsletterThe new solutions available on the market to optimise your plant's operations will be presented to you in this newsletter.